[TheForge] Yellin question

Steve Smith sos at alum.mit.edu
Fri Nov 24 08:59:01 EST 2006


Thanks Chris. I have been staring at this problem for awhile, then found 
the Yellin piece. I thought about putting a rolled edge on the sheet 
side, but I suspect decorating the roll with chisel cuts would'nt work. 
I could use a file.

The best I've come up with so far is to half roll an edge over a second 
piece of sheet. This would let me do double layer piercing, and it seems 
like the rolled edge would stand up to some chiseling, given support 
from underneath.

Now I need to try some of this out.

Steve

Chris Worsley wrote:

> The round top piece seems to be held tight at the corners by being 
> pinched onto the posts. Looking at the photo in the book, which is a 
> little sharper, it is also possible that countersunk rivets are put in 
> from beneath and hold in the top countersink, filed to match contour of 
> top piece. I am not able to tell if there is a flat piece beneath that 
> top twisted piece though. It's hard to tell if that twisted piece is 
> centered on top, or on the outside face of the side panels.
> 
> This was  common Yellin shop joinery. Look at the knight repousse on 
> page 58 and you can see the rivets that came in from the back and were 
> finished off this way, smooth on front.
> 
> When using a twisted element, I sometimes grind, then file the back flat 
> and  fasten with plug welds, file smooth and reheat to match color if 
> this riveting method is not possible. Plug welds are invisible, the 
> countersunk rivet is not, and the outline becomes a faint part of the 
> design if you like.
> 
> After studying the photo for a while, if you can't figure out how 
> Yellin's boys did it, figure out how you will do it. There is always 
> more than one way. I look forward to seeing what you come up with.
> Oh yes, get yourself a lab coat!
> 
> Chris
> AZ
> 
> Steve Smith wrote:
> 
>> I would like to make use of something very like the sides of this 
>> letter box:
>> http://users.frii.com/sos/Steve/yellin.jpg
>> which is on page 44 of Samuel Yellin, Metalworker by Jack Andrews.
>>
>> I want to do something very similar; piercing thin sheet (as the sides 
>> are), topped with a piece of molding. What I can't figure out is how 
>> it is made.
>>
>> The edge molding in the Yellin piece makes matters even worse in my 
>> mind. The molding appears to be a twisted strip. How in the world do 
>> you attach something like that to the side?
>>
>> Thanks,
>> Steve
>>
>>
> 
> 
> 
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