[TheForge] Yellin question

Chris Worsley cpworsley at cox.net
Fri Nov 24 15:28:40 EST 2006


Steve,
After reading some of the other replies, I could see that brazing or gas 
welding was an option. It just didn't occur to me at the time. It also 
looks like the round rod was chiseled after looking again at the book again.
Consider making a graver out of something hard like a cement nail and 
engraving on the thin sheet. That might work for you where chiseling 
might not.
Chris

Steve Smith wrote:

> Thanks Chris. I have been staring at this problem for awhile, then 
> found the Yellin piece. I thought about putting a rolled edge on the 
> sheet side, but I suspect decorating the roll with chisel cuts 
> would'nt work. I could use a file.
>
> The best I've come up with so far is to half roll an edge over a 
> second piece of sheet. This would let me do double layer piercing, and 
> it seems like the rolled edge would stand up to some chiseling, given 
> support from underneath.
>
> Now I need to try some of this out.
>
> Steve
>
> Chris Worsley wrote:
>
>> The round top piece seems to be held tight at the corners by being 
>> pinched onto the posts. Looking at the photo in the book, which is a 
>> little sharper, it is also possible that countersunk rivets are put 
>> in from beneath and hold in the top countersink, filed to match 
>> contour of top piece. I am not able to tell if there is a flat piece 
>> beneath that top twisted piece though. It's hard to tell if that 
>> twisted piece is centered on top, or on the outside face of the side 
>> panels.
>>
>> This was  common Yellin shop joinery. Look at the knight repousse on 
>> page 58 and you can see the rivets that came in from the back and 
>> were finished off this way, smooth on front.
>>
>> When using a twisted element, I sometimes grind, then file the back 
>> flat and  fasten with plug welds, file smooth and reheat to match 
>> color if this riveting method is not possible. Plug welds are 
>> invisible, the countersunk rivet is not, and the outline becomes a 
>> faint part of the design if you like.
>>
>> After studying the photo for a while, if you can't figure out how 
>> Yellin's boys did it, figure out how you will do it. There is always 
>> more than one way. I look forward to seeing what you come up with.
>> Oh yes, get yourself a lab coat!
>>
>> Chris
>> AZ
>>
>> Steve Smith wrote:
>>
>>> I would like to make use of something very like the sides of this 
>>> letter box:
>>> http://users.frii.com/sos/Steve/yellin.jpg
>>> which is on page 44 of Samuel Yellin, Metalworker by Jack Andrews.
>>>
>>> I want to do something very similar; piercing thin sheet (as the 
>>> sides are), topped with a piece of molding. What I can't figure out 
>>> is how it is made.
>>>
>>> The edge molding in the Yellin piece makes matters even worse in my 
>>> mind. The molding appears to be a twisted strip. How in the world do 
>>> you attach something like that to the side?
>>>
>>> Thanks,
>>> Steve
>>>
>>>
>>
>>
>>
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