[Hallicrafters] Powder coating experiences

Ken Ketner ketner at arisbeassociates.com
Fri Jul 27 13:44:56 EDT 2007


I recorded my powder coating experiences at

http://www.w9wze.org/Restorations/PowderCoating/Powder_Coating_KA5ELD.htm

>----- ------- Original Message ------- -----
>From: hallicrafters-request at mailman.qth.net
>To: hallicrafters at mailman.qth.net
>Sent: Tue, 24 Jul 2007 -0400 (EDT) 00:17:38
>
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>Today's Topics:
>
>   1. Re: Fw: S-20R Speaker (Glen Zook)
>   2. Powder Coating (David C. Hallam)
>   3. Re: Powder Coating (Jim Wilhite)
>   4. POWDER COAT (W4AWM at aol.com)
>   5. Re: POWDER COAT (Dan Arney)
>   6. Re: POWDER COAT (Roger (K8RI))
>   7. Re: Powder Coating (WA1KBQ at aol.com)
>   8. Hallicrafters SX-71 guu? (Ken Ketner)
>   9. Re: Powder Coating (rrkrr)
>  10. RE: Hallicrafters SX-71 guu? (Ian)
>  11. Re: Hallicrafters SX-71 guu? (n4tua at aol.com)
>
>
>---------------------------------------------------
>-------------------
>
>Message: 1
>Date: Mon, 23 Jul 2007 07:36:39 -0700 (PDT)
>From: Glen Zook <gzook at yahoo.com>
>Subject: Re: [Hallicrafters] Fw: S-20R Speaker
>To: jsloss <k7mks at comcast.net>,
>hallicrafters at mailman.qth.net
>Message-ID:
><799143.50699.qm at web52911.mail.re2.yahoo.com>
>Content-Type: text/plain; charset=iso-8859-1
>
>Try spraying the cone with WD-40.  I have done this
>on
>speakers made during the 1920s and that has worked
>to
>"soften" the cone and make it sound much better.
>
>It does not work in every case, but if you are
>going
>to have to replace the speaker it is definitely
>worth
>trying.
>
>Glen, K9STH
>
>
>--- jsloss <k7mks at comcast.net> wrote:
>
>The speaker in this restoration project sounds
>"tinny"
>and I suspect the cone has had it.  I'd prefer to
>recone but it may be a bit costly.  I'm wondering
>if
>anyone has substituted a PM speaker and either
>replaced the field coil (ie filter choke) or eli
>minated the choke completely as in the S-40/40A/40B
>
>series which is basically a S-20R in a new cabinet.
>
>
>
>
>
>
>
>
>
>
>Glen, K9STH
>
>Website:  http://k9sth.com
>
>
>	
>___________________________________________________
>_________________________________
>Need a vacation? Get great deals
>to amazing places on Yahoo! Travel.
>http://travel.yahoo.com/
>
>
>------------------------------
>
>Message: 2
>Date: Mon, 23 Jul 2007 15:49:54 -0400
>From: "David C. Hallam" <dhallam at rapidsys.com>
>Subject: [Hallicrafters] Powder Coating
>To: "Hallicrafters Reflector"
><hallicrafters at mailman.qth.net>
>Message-ID:
><FAEILKLJLEEAGLJFOKEPCEFKDMAA.dhallam at rapidsys.com>
>
>Content-Type: text/plain;	
>charset="iso-8859-1"
>
>Has anyone had experience with powder coating of
>cabinets?  There is a local
>firm who claim they can match any color or type of
>finish, wrinkle, crackle,
>hammertone, vein, etc.
>
>We haven't gotten to discussing price yet.
>
>David
>KC2JD/4
>
>
>
>
>------------------------------
>
>Message: 3
>Date: Mon, 23 Jul 2007 15:47:41 -0500
>From: "Jim Wilhite" <w5jo at brightok.net>
>Subject: Re: [Hallicrafters] Powder Coating
>To: "Hallicrafters Reflector"
><hallicrafters at mailman.qth.net>
>Message-ID:
><00d301c7cd6a$b6d1d1e0$0400000a at Wilhite>
>Content-Type: text/plain; format=flowed;
>charset="iso-8859-1";
>	 reply-type=original
>
>There is a place near me that does powder coating
>and I 
>stopped in to ask about the service.  Turns out
>they stock 
>certain colors and the price if very reasonable if
>you use 
>the stock colors.
>
>However, if you choose something they do not stock,
>you pay 
>for what is ordered, no matter how little of it
>they use. 
>The place in next door to a powder coat manufactuer
>and they 
>just have to walk in to get the new stuff.  Prices
>varied a 
>bit depending on the color, but as I recall, it was
>
>expensive.  Say for an HT 44 the amount they had to
>buy 
>would have been about 600 dollars.
>
>The one near you may stock a color that is a match
>for what 
>you need, but I would ask what the charge is should
>they 
>order the tint you need.
>
>Jim/W5JO
>
>> Has anyone had experience with powder coating of
>cabinets? 
>> There is a local
>> firm who claim they can match any color or type
>of finish, 
>> wrinkle, crackle,
>> hammertone, vein, etc.
>>
>> We haven't gotten to discussing price yet.
>>
>> David
>> KC2JD/4
>
>
>
>------------------------------
>
>Message: 4
>Date: Mon, 23 Jul 2007 17:09:27 EDT
>From: W4AWM at aol.com
>Subject: [Hallicrafters] POWDER COAT
>To: hallicrafters at mailman.qth.net
>Message-ID: <bc0.176f7427.33d67307 at aol.com>
>Content-Type: text/plain; charset="US-ASCII"
>
>I Recently ordered custom paint for my SR series
>cabinets.  It cost $177.00 a 
>gallon. One reason for the high price is that it
>must be packed and shipped 
>as HazMat.
>
>I figure that paint session cost me $100.00 a
>cabinet, but they did a perfect 
>job of color matching and duplicated the "splotchy
>finish" on the original 
>cabinets.
>
>I managed to drop one cabinet on the basement floor
>when I was getting to 
>reinstall the chassis on one of the rigs and it
>didn't even ding the paint job.
>
>73,
>
>John,	W4AWM
>
>
>**************************************
> Get a sneak peek of the 
>all-new AOL at
>http://discover.aol.com/memed/aolcom30tour
>
>
>------------------------------
>
>Message: 5
>Date: Mon, 23 Jul 2007 20:14:26 -0500
>From: Dan Arney <hankarn at pacbell.net>
>Subject: Re: [Hallicrafters] POWDER COAT
>To: W4AWM at aol.com
>Cc: hallicrafters at mailman.qth.net
>Message-ID: <46A55272.8090909 at pacbell.net>
>Content-Type: text/plain; charset=ISO-8859-1;
>format=flowed
>
>John, all of the powder coat I have seen is Dry
>powder which is sprayed 
>on a super clean item with an	electric charged
>surface hanging by wire 
>hangers and on cart/dollies/racks and rolled into
>an oven at 435 degrees 
>and baked IIRC for 30 or 35 minutes and allowed to
>cool. It is dry and 
>sold by the pound. I am not even sure if it even
>has a URM number for 
>HAZ MAT .
>The price is in the ballpark for about 10 pounds of
>custom color powder
>Hank
>KN6DI
>
>
>------------------------------
>
>Message: 6
>Date: Mon, 23 Jul 2007 21:46:54 -0400
>From: "Roger (K8RI)"
><Hallicraftersgroup at rogerhalstead.com>
>Subject: Re: [Hallicrafters] POWDER COAT
>To: <hallicrafters at mailman.qth.net>
>Message-ID: <00b101c7cd94$8700d0e0$6400a8c0 at shop32>
>
>Content-Type: text/plain; format=flowed;
>charset="iso-8859-1";
>	 reply-type=original
>
>
>
>
>>I Recently ordered custom paint for my SR series
>cabinets.  It cost $177.00 
>>a
>> gallon. One reason for the high price is that it
>must be packed and 
>> shipped
>> as HazMat.
>
>It depens on the paint.  Good quality paint for
>cars and airplanes may run 
>upwards of $300 a gallon.
>
>>
>> I figure that paint session cost me $100.00 a
>cabinet, but they did a 
>> perfect
>> job of color matching and duplicated the
>"splotchy finish" on the original
>> cabinets.
>>
>> I managed to drop one cabinet on the basement
>floor when I was getting to
>> reinstall the chassis on one of the rigs and it
>didn't even ding the paint 
>> job.
>>
>Powder coat is tough stuff. <:-)) it's also used on
>tubular aircraft frames.
>
>73
>
>Roger (K8RI)
>
>
>> 73,
>>
>> John,  W4AWM
>>
>>
>> **************************************
>> Get a sneak peek of the
>> all-new AOL at
>http://discover.aol.com/memed/aolcom30tour
>>
>___________________________________________________
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>> Hallicrafters mailing list
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>rs
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>> List Administrator: Duane Fischer, W8DBF **for
>assistance**
>> dfischer at usol.com
>> ----
>> Hallicrafters Collectors International:
>http://www.w9wze.org 
>
>
>
>------------------------------
>
>Message: 7
>Date: Mon, 23 Jul 2007 22:03:05 EDT
>From: WA1KBQ at aol.com
>Subject: Re: [Hallicrafters] Powder Coating
>To: dhallam at rapidsys.com,
>hallicrafters at mailman.qth.net
>Message-ID: <c4b.18ffa6bd.33d6b7d9 at aol.com>
>Content-Type: text/plain; charset="US-ASCII"
>
>It's the way to go because it is cured with heat
>which results in a finish  
>that is tough and scratch resistant like the
>original. In calling  the original 
>scratch resistant I mean compared to a typical
>spray can  repaint job. 
>Anyway, painter skill and experience will make a
>big  difference in finished quality 
>as there is often a tendency to apply the  paint
>too thick and the paint has 
>an additional tendency to orange peel. If you 
>discuss these issues ahead of 
>time with your painter they can be  avoided
>provided he knows what he is doing. 
>Also, most powder paint is too  glossy and your
>freshly painted cabinet will 
>look like a repaint. Try to pick  some flat or semi
>gloss shades and you will 
>be much happier with the results. I  have a local
>powder painter I have worked 
>with on some SX-88 cabinets with  regard to degree
>of gloss and the results 
>have been fabulous and practically  undetectable
>from the original. I have also 
>had one done before that was so bad  I had to get
>someone else to do it over.
> 
>Regards, Greg
> 
>
>
>
>************************************** Get a sneak
>peek of the all-new AOL at 
>http://discover.aol.com/memed/aolcom30tour
>
>
>------------------------------
>
>Message: 8
>Date: Mon, 23 Jul 2007 21:49:41 -0500
>From: "Ken Ketner" <ketner at arisbeassociates.com>
>Subject: [Hallicrafters] Hallicrafters SX-71 guu?
>To: hallicrafters at mailman.qth.net
>Message-ID:
><20070724024941.7979.qmail at mmm2678.sbc-webhosting.c
>om>
>Content-Type: text/plain; charset="US-ASCII"
>
>Greetings Halli-crafty people:
>
>I just shuffled home to Lubbock Texas from the
>Oklahoma City ham fest. I was able to execute an
>inventory shrink by swapping a big National HRO and
>a big Heath Mohawk for quite a lesser volumetric of
>goodies of possibly equal value. One medium biggie
>that latched on to me was a Halli SX-71 which I
>will try to get pumping real good. 
>
>I seem to recall some time ago there was a good
>discussion on the list from a gent who was
>obviously the SX-71 guru. Could some kind soul
>identify same so that maybe I could contact him and
>so that maybe he might give me some advice before I
>get started? 
>
>73.3
> 
>Ken Ketner 
>ARS KA5ELD (Extra Class) ARRL, RSGB, GQRP #809 
>Personal Webpage: http://www.wyttynys.net 
>Office Webpage: http://www.pragmaticism.net 
>Email: 
>home:	 ketner(at)arisbeassociates(dot)com 
>office: kenneth(dot)ketner(at)ttu(dot)edu 
>US MAIL 
>PO Box 65135 
>Lubbock, TX 79464 
>
>
>------------------------------
>
>Message: 9
>Date: Tue, 24 Jul 2007 03:11:15 -0400
>From: rrkrr <rrkrr at comcast.net>
>Subject: Re: [Hallicrafters] Powder Coating
>To: dhallam at rapidsys.com
>Cc: Hallicrafters Reflector
><hallicrafters at mailman.qth.net>
>Message-ID: <46A5A613.2060302 at comcast.net>
>Content-Type: text/plain; charset=ISO-8859-1;
>format=flowed
>
>David,
>I got six HT-32B size Hallicrafter's cabinets done
>all at the same time 
>by a commercial powder coating firm near me for
>less than $200 for the 
>lot, including a preliminary hot sand strip of the
>original finish.  
>This was because they happened to be spraying black
>and silver paints 
>that were close enough to the original for my
>taste.  The job was 
>excellent and I'm quite happy.  While there are
>those that are willing 
>to try and do this at home, curing the sprayed
>powder in their kitchen 
>oven, I'd rather spend my time on the electronics
>portion of boatanchor 
>restoration.
>
>Price and quality can vary all over the place. 
>It's best to go out a 
>look at some of the work that an operator has done
>prior to selecting 
>one.  In general, powder coated finish is more
>uniform and more durable 
>than conventional spray paint IMHO.  I've seen the
>advertisements for 
>textures as well - haven't tried them yet.
>
>One caution: The commercial operator I used was
>used to high volume work 
>for local manufacturers of heavy steel structures. 
>When I went to pick 
>up my radio cabinets, they had been carefully
>stacked on a wooden 
>freight pallet with layers of foam in between and
>around the outside, 
>and then wrapped to the pallet with clear
>industrial shrink wrap.  The 
>tension in the shrink wrap warped the cabinets
>slightly, but I was able 
>to straighten them without marring the finish.
>
>Bob K4ERR
>
>
>David C. Hallam wrote:
>> Has anyone had experience with powder coating of
>cabinets?  There is a local
>> firm who claim they can match any color or type
>of finish, wrinkle, crackle,
>> hammertone, vein, etc.
>>
>> We haven't gotten to discussing price yet.
>>
>> David
>> KC2JD/4
>>
>>
>>
>___________________________________________________
>___________
>> Hallicrafters mailing list
>> Home:
>http://mailman.qth.net/mailman/listinfo/hallicrafte
>rs
>> Help: http://mailman.qth.net/mmfaq.html
>> Post: mailto:Hallicrafters at mailman.qth.net
>> ----
>> List Administrator: Duane Fischer, W8DBF **for
>assistance**
>> dfischer at usol.com
>> ----
>> Hallicrafters Collectors International:
>http://www.w9wze.org
>>
>>   
>
>
>
>------------------------------
>
>Message: 10
>Date: Mon, 23 Jul 2007 20:49:17 -0700
>From: "Ian" <ianwebb5 at comcast.net>
>Subject: RE: [Hallicrafters] Hallicrafters SX-71
>guu?
>To: "'Ken Ketner'" <ketner at arisbeassociates.com>,
>	 <hallicrafters at mailman.qth.net>
>Message-ID:
><000901c7cda5$9c8cce80$6400a8c0 at BEDROOM>
>Content-Type: text/plain;	 charset="US-ASCII"
>
>Keep the discussion public and/or include me in the
>discussion if you would.
>
>I'm hoping to pick up an SX-71 tomorrow and from
>the pictures it looks all
>there and cosmetically pretty good...
>
>Ian, K6SDE
>
>
>> >>-----Original Message-----
>> >>From: hallicrafters-bounces at mailman.qth.net
>[mailto:hallicrafters-
>> >>bounces at mailman.qth.net] On Behalf Of Ken
>Ketner
>> >>Sent: Monday, July 23, 2007 7:50 PM
>> >>To: hallicrafters at mailman.qth.net
>> >>Subject: [Hallicrafters] Hallicrafters SX-71
>guu?
>> >>
>> >>Greetings Halli-crafty people:
>> >>
>> >>I just shuffled home to Lubbock Texas from the
>Oklahoma City ham fest. I
>was able to
>> >>execute an inventory shrink by swapping a big
>National HRO and a big
>Heath Mohawk
>> >>for quite a lesser volumetric of goodies of
>possibly equal value. One
>medium biggie that
>> >>latched on to me was a Halli SX-71 which I will
>try to get pumping real
>good.
>> >>
>> >>I seem to recall some time ago there was a good
>discussion on the list
>from a gent who
>> >>was obviously the SX-71 guru. Could some kind
>soul identify same so that
>maybe I could
>> >>contact him and so that maybe he might give me
>some advice before I get
>started?
>> >>
>> >>
>> >>73.3
>> >>
>> >>Ken Ketner
>
>
>
>------------------------------
>
>Message: 11
>Date: Tue, 24 Jul 2007 00:08:52 -0400
>From: n4tua at aol.com
>Subject: Re: [Hallicrafters] Hallicrafters SX-71
>guu?
>To: hallicrafters at mailman.qth.net
>Message-ID:
><8C99BBF7AF4E5D6-754-AF7C at webmail-mf04.sysops.aol.c
>om>
>Content-Type: text/plain; charset="us-ascii";
>format=flowed
>
>I too have an SX-71 waiting to be restored and will
>gladly copy all 
>coments.
>Thanks, Collin
>___________________________________________________
>_____________________
>AOL now offers free email to everyone.  Find out
>more about what's free 
>from AOL at AOL.com.
>
>
>------------------------------
>
>___________________________________________________
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>
>End of Hallicrafters Digest, Vol 42, Issue 27
>*********************************************

Ken Ketner
ARS KA5ELD (Extra Class) ARRL, RSGB, GQRP #809
		Personal Webpage: http://www.wyttynys.net
		Office Webpage: http://www.pragmaticism.net
Email:
	home:	ketner(at)arisbeassociates(dot)com
	office: kenneth(dot)ketner(at)ttu(dot)edu

US MAIL
PO Box 65135
Lubbock, TX 79464


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