[TheForge] Fwd: cutting off copper ferrules?

Michael Horgan lughaid at earthlink.net
Fri Aug 14 22:06:05 EDT 2009


Coming in late to this, but I was on vacation, 
camping. Looks like you've got your ferrules cut 
off now, but for copper if you use whole milk as 
a cutting fluid, it  doesn't gall up on the 
cutter.  As others said a slight back rake on the 
cutting edge keeps it from grabbing.

At 01:22 PM 8/12/2009, you wrote:
>End of story: I used a hacksaw blade mounted 
>upside down in the milling attachment to saw the 
>tubing.  I used the cross-feed to draw the blade 
>slowly back as the teeth fouled with copper.  I 
>then manually cleaned up the raw ends using 
>files while spinning the ferrules in the 
>lathe.  In all cases, I used a very low 
>rotational speed.  Worked quite well. ---------- 
>Forwarded message ---------- From: Bruce Freeman 
><freemab222 at gmail.com> Date: Tue, Jul 28, 2009 
>at 5:02 PM Subject: cutting off copper ferrules? 
>To: Blacksmithing List Sponsored by ABANA 
><theforge at mailman.qth.net> I thought this was 
>going to be a simple task, but maybe I didn't 
>reckon with copper. I need to use 1/2" (nominal, 
>actually about 5/8" OD) copper water tubing to 
>make a bunch of ferrules. Â For reasons I won't 
>go into, no other material will do, I'm stuck 
>with copper tubing. Â I tried chucking a piece 
>in the lathe and parting it off, but no go. Â 
>I'm not sure what was wrong, but I could not get 
>any sort of clean cut. Since then I've been 
>using a power hacksaw and LOTS of clean-up work 
>with files. Â I'd like to find something better. 
>I'd love to use a roller cutter, but I can't 
>tolerate the ID reduction those things give. Â 
>Otherwise, this is not precision work. Â All I'm 
>doing is making some ferrules. Any idea? Â (A 
>solution involving the lathe is not essential.) 
>-- Bruce NJ The total lack of evidence is the 
>surest sign that the conspiracy is working. -- 
>Bruce NJ The total lack of evidence is the 
>surest sign that the conspiracy is working. 
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Michael D. Horgan , lughaid at earthlink.net
posting from
  A BRAZEN FORGERY
Blacksmithing and Metalwork
Claremont, Ca.




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