[TheForge] tig setup
Woolley
wjande at erols.com
Tue Sep 7 22:09:16 EDT 2004
Rick,
I'm with Reis on the scratch start issue. IMO you don't need a foot
pedal or a cooling unit to get started. In fact, I prefer a flex head
air cooled torch. I've done alot of tig welding in a field and shop
setting without needing a cooling unit. For a novice I think you get an
advantage with a flex head torch because you can position them better
and they are pretty small in the first place. High frequency start is
for AL, you don't need it for steel. Foot pedals are nice for AL, and
close tolerence light gauge stuff where you need more control. I use
one when I weld AL and actually find it cumbersome to use. You have to
position the pedal and your body in relation to the work etc, just
another thing to deal with. My Miller inverter power source(304CC) has
a setting for tig where you ground your electrode to the work and when
you lift it, it starts. It's called Lift Arc I think, and it's a nice
feature but I normally just scratch start with good results. Like
anything else it just takes some practice. Having to set your heat at
the machine is part of the process. If you don't initially do that you
never get a feel for what kind of heat you need for different materials,
thicknesses, etc. My two cents.
Regards,
Bill Woolley
RICK KORINEK wrote:
>I am also looking to get into TIG welding. Here is the set-
>up I have been thinking about until I can purchase a bigger
>rig:
>
>I would use my 250 amp stick welder and buying a water-cooled
>torch. For the cooling unit, I thought I could use the
>condensing coil and fan from an old window air conditioner.
>For the pump, I would use a small coolant pump from a band
>saw. As for shield gas, I would need to buy a regulator and
>use a gas solenoid controlled by a foot switch.
>
>The 2 down-sides I see are: the scratch start and the need to
>crank the amp adjustment handle on top of the welder to
>increase/decrrease the arc current.
>
>I would appreciate any criticism on this approach. Thanks.
>
>-Rick
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