[TheForge] Re: reducing fuel costs by improving forge efficiency.

Ralph Sproul brhlbsmt at mcttelecom.com
Mon Aug 2 08:18:42 EDT 2004


        Thanks Marc, I was wondering if you'd used stainless runners on the
bottom to hold things in place.
        I think I'd like to try a test lid with the blanket to see how it
distorts, holds up, etc.   Would you go with the same tank configuration -
or more of a barrel shape if you attempted this?  I'm thinking maybe the
curved end slugs of Kaowool would help hold up the rest of the blanket in
the lid.

        Why are you unhappy or questioning the refractory lid?  The problems
shaping the mix? cost?    I'm curious, as your last message seemed to
indicate working it was a bit of a problem.

Ralph


----- Original Message -----
From: "Marc Godbout" <marc at ironringforge.com>
To: "Sponsored by ABANA" <theforge at mailman.qth.net>
Sent: Sunday, August 01, 2004 10:08 PM
Subject: Re: [TheForge] Re: reducing fuel costs by improving forge
efficiency.


> Maybe the SS needles are holding things together. They were recommended
> by the refractory guy I bought my bricks from. And to make sure it stays
> in place, I welded some scrap SS angle along the bottom edges of the
> half-cylinder. If I were to go with Kaowool, I would expect this to work
> well enough to hold it in place.
>
> I've only used the back burner a couple times, as most of my hobby-hack
> work is pretty small. So far I haven't seen any stress fractures because
> of the temperature difference.
>
> --Marc
>
> On Sun, 2004-08-01 at 19:11, Ralph Sproul wrote:
> > I think shooting for ends on a dome or barrel would lend itself to
better
> > support and fastening to the lid........unless this stuff tends to break
> > away during temperature changes?
> >
> > I know I have to keep my Kaowool M board "loose" fitting by at least an
1/8"
> > around the burners and almost a 1/4" on the sides for the expansion and
> > contraction during heating and cooling......and when running one burner
or
> > two.  When your running one burner all the time the front will radiate a
> > glowing red while the back where the burner is not lit......will still
look
> > almost white (which is it's color when cold).  I'm sure there is some
> > serious changes going on between that white and glowing red panel and
I've
> > found my first snuggly fit insulation board to last only a couple
> > days........so with that cost, I learned fast.
>
> --
> Marc Godbout
> http://www.ironringforge.com
>
> New England Blacksmiths Membership Director
> http://www.newenglandblacksmiths.org
>
>
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