[Test-Equipment] Scope info needed
Brian Clarke
brianclarke01 at optusnet.com.au
Fri Mar 18 23:19:42 EST 2005
Hi Fellas,
I agree with Rolynn. I've repaired quite a few TEK CROs and quite a bit of Collins
equipment. And almost always it's a few tantalum caps that have failed. The later
7000 series TEK CROs allowed simple diagnosis because of the power
distribution system used. Measure each of the rail Voltages. When you find one
is out of spec, leave your multimeter connected to just that rail and go round
successively removing each board's power connector till the Voltage changes.
Voila! But, go easy - often the connector also feeds back the Voltage received
to the regulator board - lifting the connector may also lead to the Voltage rising
to the unregulated or pre-regulated level, which may take out a few more
tantalum capacitors - and a jolly good thing too - saves a great deal of time in
the future.
The problem is in the design. Let me explain:
With ordinary 'wet' electrolytic capacitors, full capacity is reached as you
approach the rated operating Voltage. However, when tants first became
available, they were touted for their lower Equivalent Series Resistance [ESR]
and small size; these two characteristics allowed equipment to be produced
with a smaller form factor. In English, this meant that the boards were now
more tightly packed with components.
Here's the first problem: Tantalum capacitors have the same capacity
whatever the operating Voltage. The smaller size means that the spacing
between electrodes is very small and any exceeding of rated Voltage may lead
to catastrophic failure. However, the operating life is reduced as you approach
the rated Voltage and as the temperature rises - and the effect is not linear - it's
a power effect, ie, [VxT]^n. And guess what happens as you approach the rated
Voltage - the temperature rises - so, you have a double whammy. But the
designers and purchasing officers were unaware of this hidden time-bomb.
Here's the second problem: If you try to replace the failed tants with ones of
higher rated Voltage, there ain't enough room on the high density board. Here
beginneth the throw-away repair saga and the days of huge repair bills because
some innocuous component failed.
Solution: Use modern 'wet' electros that are much smaller and have better
ESR than their predecessors. If necessary, solder them on the other side of
the board and lie them flat to get short lead lengths.
If you find all this hard to believe, have a look at the Kyocera literature and
application notes on tantalum capacitors.
73 de Brian, VK2GCE.
Rolynn K7DFW said:
The 7603 is a 100 Mc scope and possibly it's only a 25 cent tantalum that's
failed.
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