[Milsurplus] A great Idea to make a replacement head phone cords -

[John Hutchins]

All -
I came across this web page making cloth covered Banana Plug cords.  
This may be applied to old HS-30 type head sets?

http://www.instructables.com/id/Cloth-Covered-Banana-Cables/

Used shoe laces....

-Hutch