[Ham-Computers] RE: SATA HD failures on Promise RAID 1 controller

johngadd at comcast.net johngadd at comcast.net
Tue Nov 14 00:27:10 EST 2006


A good battery backup is the solution 

-------------- Original message -------------- 
From: "Duane Fischer, W8DBF" <dfischer at usol.com> 

> Additionally, going finger in socket with Aaron's keen observations, also 
> check the current at the wall outlet. This can vary considerably during high 
> customer use periods throughout the day and evening. It is less costly for 
> the utility company to generate more current than less current. So guess 
> which way they lean? 
> 
> While there is no sure thing in life, except Fischer's Law: the only sure 
> thing, is that there is no sure thing! It sure does no harm to have adequate 
> voltage surge protection. I have a plug into the wall outlet surge 
> suppressor that allows you to plug one device into it. I plug a six outlet 
> power strip in there, which also has both surge protection and a circuit 
> breaker with reset switch. The UPC filtered and regulated power 
> supply/battery backup is plugged into the power strip. There have been four 
> times I remember that this has saved my bacon, or at least prevented a 
> crispy rump roast here in the Ham Shack! (chuckle) 
> 
> As usual, Aaron's advice is good food for thought. But I would also cover 
> all the bases and be sure that the wall current is: 
> 
> A. Adequate and not running on the low side during peak use hours or at 
> 'any' time. 
> B. That the wall current is not dangerously high and causing instability, as 
> well as possible failure and/or damage, to the computer's power supply 
> C. If you have a VOM, or have a friend with one that knows how to use it, 
> check the current/voltage and how much the computer's PS is drawing. 
> Sometimes the hardware you have added may excede the safe maximum power 
> output of the internal computer PS. Strain can = failure! 
> 
> 
> Duane Fischer, W8DBF 
> dfischer at usol.com 
> HHI web site: http://www.w9wze.net 
> Historic Halligan Radio Project: 
> http://www.hhrp/w9wze.net/ 
> 
> 
> ----- Original Message ----- 
> From: "Hsu, Aaron (NBC Universal)" 
> To: "I>Ham-Computers" 
> Sent: Monday, November 13, 2006 8:04 PM 
> Subject: [Ham-Computers] RE: SATA HD failures on Promise RAID 1 controller 
> 
> 
> > Mike, 
> > 
> > I would seriously look into a possible power supply problem. You didn't 
> > mention what the specific drive failures were. One drive failing in a 
> > RAID 1 set is probable (not uncommon). Both at the same time is 
> > suspicious. Now that one of the replacement drives has failed (with no 
> > other equipment changes), start looking for a root cause to the failures. 
> > The power supply is a likely culprit. It's extremely rare that a drive 
> > controller would cause a physical drive failure, but if the signaling 
> > voltages are wrong, that could be a cause. 
> > 
> > How old is the system? Don't forget that a few years ago, industrial 
> > espionage "gone wrong" caused a *LOT* of electrolytic capacitor failures 
> > (a electrolyte formula was stolen, but it was missing a stabilizing 
> > ingredient...in short, the caps would vent hydrogen and blow). Many 
> > vendors unknowingly purchased caps with the unstable electrolyte which 
> > caused equipment failure within two years. The electrolyte was used 
> > primarily in larger capacitors (>1000uF) typically found in power supply 
> > circuits. 
> > 
> > Ironically, this past weekend, I worked on a system that had a power 
> > supply failure 1 year ago; but this time, the hard drive failed. I 
> > replaced the HD and everything seemed to work fine until I dropped the 
> > system off with the client...the system refused to boot. After 15 minutes 
> > of "tinkering", I took the system back to my workbench and spent 30 
> > minutes checking all the cable connections and bench testing the power 
> > supply (including checking ripple on a 'scope) - still no go. So, out 
> > comes the motherboard from the case - BINGO! Of 19 "larger" electrolytic 
> > caps, 9 were bulging and 4 had burst and were leaking from the top. These 
> > caps were part of the voltage regulator circuitry for the CPU. A brief 
> > search on the net and I discovered that these 1500uF and 3300uF caps can 
> > drop to as low as 75uF after they burst and leak. This would cause power 
> > instability that could blow the main power supply (which previously 
> > happened). For reference, the motherboard was from a high-tier vendor 
> > (Gigabyte). Asus, Abit, and other motherboard manufacturers (as well as 
> > many cell phone manufacturers) were also affected by this industrial 
> > espionage gone wrong. 
> > 
> > So, before you replace the drive(s) again, do a more thorough check into 
> > why the drives are failing. The caps I mentioned are also found (in 
> > larger sizes) in power supplies and if the power supply caps have vented 
> > (or burst), you could be seeing abnormal voltages or high-voltage spikes 
> > on the power leads which could be causing your drive failures. 
> > 
> > As for re-installing the OS, it depends on the "format" the drive is in. 
> > I remember the older Promise controllers used different drive parameters 
> > to access the drive (as opposed to the parameters set by the BIOS). This 
> > difference prevented you from moving the drive from the Promise controller 
> > to the on-board IDE controller. One way around this is to use a drive 
> > imaging utility (such as GHOST) to do a drive to drive transfer. Install 
> > the new drive on the on-board IDE controller and keep the "working" RAID 
> > drive on the Promise. Then use the utility to "image" the drives. 
> > Another option is to continue to use the Promise controller in a 
> > single-drive configuration - I believe you just turn "off" the RAID 1 
> > function and let it run the drive as a single drive. 
> > 
> > 
> > 73 and good luck! 
> > 
> > - Aaron Hsu, NN6O 
> > 
> > 
> > -----Original Message----- 
> > Sent: Monday, November 13, 2006 4:29 PM 
> > Subject: [Ham-Computers] SATA HD failures on Promise RAID 1 controller 
> > 
> > ASUS A7V Deluxe MB 
> > Windows XP Pro 
> > 
> > About a year ago I had two Maxtor 250 GB SATA drives fail in RAID 1 on the 
> > Promise PDC20378 controller of an ASUS A7V Deluxe MB. I replaced both 
> > failed drives with Seagate 250 GB SATA drives. Now, it appears one of the 
> > Seagate drives failed--upon reboot I'm getting the disk failure error 
> > message (one drive failed). I don't understand why hard drives on this 
> > motherboard are experiencing such a high failure rate. However, I suspect 
> > the Promise RAID controller is to blame. I installed the most recent 
> > driver when I replaced both drives. 
> > 
> > Should I abandon RAID and just use one hard drive? My system is working 
> > okay otherwise, even with the failed hard drive message. If I decide to 
> > remove the failed drive and just use the one good drive, how do I go about 
> > doing this? I assume I can do this without having to reload the operating 
> > system, applications and data? 
> > 
> > If I purchase a new Seagate 250 GB SATA drive, can I replace the failed 
> > drive without having to reload the operating system, applications and 
> > data? 
> > The instructions don't go into detail on this, but indicates it's 
> > possible. 
> > 
> > Thank you. 
> > 
> > 73 de Mike, N9BOR 
> > A-1, FISTS, JARL A-1, SMC 
> > http://www.n9bor.us 
> > http://www.k9ya.org 
> > 
> > di dah dit - The only Roger Beep you'll ever need. 
> > Let your fingers do the talking - Morse code. 
> > My designated driver is a 12BY7A. 
> > 
> > ______________________________________________________________ 
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> > 
> > 
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