[Elecraft] Tools?

Tom Hammond [email protected]
Sun Mar 21 10:08:00 2004


K3UJ wrote:

>With a K2 ordered and on the way, I need to make sure that I have all the 
>indispensable (and even "unnecessary but nice to have") tools and supplies 
>on hand before the fun starts.  I have the odd assortment of tools that 
>got me through a few Heathkits 30 years ago, but I suspect the old Ungar 
>soldering pencil and such may have to give way to something more apropos. 
>What are some of the
>"goodies" you are glad you had on hand while building? Is a swiveling pc 
>vice or magnifier lamp something to be sought after?

Personal OPINION follows... take it for what little it may be worth <G>...

Several tools I've found to be (almost) indispensable:

(Disclaimer: I have NO monetary interest in ANY of the companies
       which  might be listed below)

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  Flush-cut wire cutters (about $4.50 US)
   Excelite 170M
     Available from: 
http://www.jameco.com/cgi-bin/ncommerce3/ExecMacro/Jameco/searchResult.d2w/report?sort=BPA&search=146712
   Hakko/CHP Tools CHP-170
     http://www.hakkousa.com/chp_list.asp?desc=Medium+Cutters
     Available from: http://www.outpost.com/product/2938565
                     http://www.wassco.com/chdolcut.html
   Plato 170
     Available from: http://www.wassco.com/plat170serle.html

   This style of flush cutter gives very satisfactory results,
   allowing me to clip component leads, from plated-thru holes,
   almost completely flush with the PC board, producing almost
   no lead length below the board.

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  Fine-tipped Assembly Pliers (about $10.50 US)
   Hakko/CHP Tools PN-20-M
     http://www.hakkousa.com/chp_list.asp?desc=Specialty+Pliers
     Available from: http://www.wassco.com/pliers4.html

   I have found this particular style of plier to be almost
   indispensable in my kit assembly work. The (very) tiny nose
   of these pliers allows me to make very precise and sharp
   bends on component leads. Something I was not able to do with
   most other pliers. These pliers are NOT intended for to be
   used for anything other than bending component leads. They
   are certainly not to be used in application where a lot of
   pressure is required to tighten a nut or other device.

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  Head-mounted magnifier (NOT illuminated)
   Magni-Focuser (about $20-$25 US)
     Available from many sources (do a search for "magni-focuser")
     http://www.assistedaccess.com/results.cfm?categoryid=785&prevcats=682,776,779,
     2.75-power (6" focal length)
     3.5-power  (4" focal length, my personal favorite)
   Optivisor (about $30-$40 US)
      Available from many sources (do a search for "optivisor")
      http://www.happyhobby.com/hobb_html/optiviso.htm

   I've found a head-mounted magnifier to be much easier the use
   then the desk-mounted (articulated) large magnifying glass
   (usually encircled by a fluorescent tube). Many other folks
   really prefer the desk-mounted magnifier though.

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  Temp-controlled Soldering Station
   Hakko 936-12 (ESD-Safe, about $85 US)
         936-9 (Grounded tip, NOT specifically ESD-safe, $70 US)
     http://www.hakkousa.com/products.asp?PID=936-12&page=1
     Available from: http://www.kiesub.com/hakko936.htm
                     http://www.tequipment.net/hakko936.html

     Either of these T/C soldering stations will serve you well.
     The -9 model is a bit more economical, BUT the -12 model is
     a 'safer' choice as it is specifically ESD-safe... less
     chance of 'frying' a static discharge-sensitive component.

     Hakko also offers a WIDE assortment of available tips for
     this model. IF you buy a T/C station, whatever brand you
     buy, check for availability of various tips and invest in
     several different sizes, to allow you to properly 'attack'
     whatever soldering job you encounter. I try to use a tip
     which is about 80%-90% the width of the PC board pad I'm
     soldering on. This helps to reduce chances of accidental
     solder shorts between adjacent pads.

     When selecting a vendor, check pricing, shipping costs,
     and any possible 'free extras' which might be available.
     Sometimes the free stuff (like a free soldering iron tip
     cleaner) can 'sweeten' the deal significantly.

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  DE-Soldering Tool
    Hakko 808 Handheld Vacuum Desoldering Tool (about $180 US)
      http://www.hakkousa.com/products.asp?PID=808&Page=1
      Available from: http://www.kiesub.com/hakko808.htm
                      http://www.tequipment.net/Hakko808.html

    Jameco 129066 Handheld Vacuum Desoldering Tool (about $100 US)
     http://www.jameco.com/cgi-bin/ncommerce3/ExecMacro/jameco/searchResult.d2w/report?sort=BPA&search=129066

     Though this is definitely NOT a 'must-have' item, any
     builder will find it to be extremely handy to have around.
     Unless you are adept at using solder-wick or the plunger-
     type de-soldering tools, you can risk damaging the PC
     board when trying to remove a component. A good vacuum-
     type de-soldering tool removes a lot of the worry about
     removing components from the PC board. This IS more of
     an 'investment' than a mere tool purchase, but generally
     well worth the money.

     I have not tried the Jameco product, but it looks to be worth
     the money. I have fairly extensive use of the Hakko 808 and
     have found it to be well worth the money.

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  A good quality set of short-handle screwdrivers and nutdrivers
    Excelite PS88 9-Piece Screwdriver Set (about $25 US)
      Available from: http://www.mouser.com/catalog/617/1175.pdf
                      https://www.jameco.com/cgi-bin/ncommerce3/ExecMacro/jameco/searchResult.d2w/report?sort=BPA&search=218069
                      http://www.hmcelectronics.com/cgi-bin/scripts/brands/Xcelite/15


    Excelite PS120 Nutdriver Set (about $32 US)
      Available from: http://www.wassco.com/ps120.html

    Excelite PS130 Screwdriver/Nutdriver Set (about $33 US)
      Available from: http://www.wassco.com/psscrewset.html

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Regarding PC board holders... either you love 'em or hate 'em!

Personally, I've never (yet) found a holder for large PC boards which I 
felt comfortable using... they all seem to be too 'klunky' for my somewhat 
restricted building area (same as the "operating"  area of the desk). 
They're usually pretty 'pricey' and sometimes occupy more desktop space 
than I'm willing to give up to them while building.

For the past 30+ years, I have used a small desk-top vise (Vacu-Vise) to 
hold smaller PC boards. I just slip the board in/out of the jaws as I 
populate and then solder them into place.

When working on larger PC boards, I will just lay them on the work surface 
and solder to them in that manner.

Everyone has his (or her) own personal preference... listen to what 
everyone has to say and then make your decision.

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73,

Tom Hammond    N0SS