[TheForge] Repair job

[wmullett at bright.net]

A torch will pop the stone due to moisture in it.

I think you have a real problem here.  I might try to drill out the lead using various bits.   When you get most of the lead out, you might be able to clamp onto the stub and work it free. 

Why aren't you drilling out the whole thing and just welding on new wrought?  It will be almost all in the stone.
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From: "dan tull" <dantull at numail.org>
Date: Wed May 7, 10:08 AM
To: "Blacksmithing List Sponsored by ABANA" <theforge at mailman.qth.net>
Subject: Re: [TheForge] Repair job

Torch?
----- Original Message ----- 
From: "Peter Hirst" <saltydog335 at aol.com>
To: "Sponsored by ABANA" <theforge at mailman.qth.net>
Sent: Wednesday, May 07, 2008 8:08 AM
Subject: [TheForge] Repair job


I have been asked to repair a pair of antique boot scrapers that an idiot 
contractor damaged in a sill replacement job.  1719 house with the matched 
pair nicely leaded into the granite front step.  In replacing the sill, 
idiot (or worse) contractor cut the boot scrapers off (not quite flush) 
rather than move the step.  I need to remove the nubs, reweld them to the 
scrapers and reinstall.  Anyone have any experience with R&R of lead-mounted 
iron in stone?  I have thought of three ways to do the extraction of the 
remaining nubs:  (1) vise grips and slide hammer (preferred), (2) stud 
extractor and slide hammer ( would rather avoid drilling out the original 
nubs); (3) heat (prefer not to destroy the original lead or risk cracking 
the stone: they are 3 inches from the edge.

Also, the weld itself seems tricky.   I am inclined to use gas to reattach 
the nubs:  They must be butt welded and SOLID to retain shape and structural 
integrity.  Forge weld seems dicey considering the weld is at the point that 
gets nearly all the stress in use.  Is pure iron filler rod avaialble, or am 
I ok with ordinary mild steel rod?  One of the scrolls needs to be replaced, 
but I am ok with a forge weld for that, since its a faggot weld along about 
a 3" surface.

Any advice  welcomed.  I can post pics if there is interest in this project.

Keziah
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