[TheForge] Straightening heavy Grill

[John Husvar]

Take it home, burn out the bent bars, clamp it to the bench/welding table,
B,B,B,or S* a FCAW welder, weld in new pieces of round stock. Quick and
easy, well, maybe except for the getting it home part.:)


On 5/14/07 5:28 PM, "Jeffrey Polaski" <jeff.polaski at rgs.uci.edu> wrote:

> Sorry again, I think this is another case of it being clear in my mind,
> but not when I explain it...
> 
> The grill itself is still square along the sides and rectangular, just
> the bars inside are all catywompus. There are a few cross bars, maybe
> one every foot or two.
> 
> I kinda' goes like this:
> 
> |-------|-------|-------|
> |-------|-------|-------|
> |-------|-------|-------|
> |-------|-------|-------|
> |-------|-------|-------|
> 
> Except now, instead of straight, some of the bars are cork-screw or
> wave-shaped. 
> 
> 
> Jeff Polaski
> Webmaster
> Office of Research
> Office of Graduate Studies
> University of California, Irvine
> http://www.rgs.uci.edu/
> 949.824.6363
> 
> -----Original Message-----
> From: theforge-bounces at mailman.qth.net
> [mailto:theforge-bounces at mailman.qth.net] On Behalf Of Ben Barrett
> Sent: Monday, May 14, 2007 11:56 AM
> To: Sponsored by ABANA
> Subject: Re: [TheForge] Straightening heavy Grill
> 
> If you go the route of heating it up in-place, I was thinking it'd
> prolly be easier to clamp it between two pieces of I-beam or channel,
> across the diagonal -- you can do easier work with leverage across the
> grill and with the screw-down (or jack-powered) clamps.  Is the grill
> a lattice, or just parallel members?  If it is a lattice, I think
> you'll have a hard time heating up enough of it, hot enough to beat it
> into submission...
> Can you flip the grill over, in-place, and do pretty much the same
> thing they did before??  :)
> 
> ben
> 
> 
> On 5/14/07, Jeffrey Polaski <jeff.polaski at rgs.uci.edu> wrote:
>> Sorry I wasn't clear. It's made from round stock, about 1/2" or maybe
> a
>> little more.
>> 
>> 
>> 
>> Jeff Polaski
>> Webmaster
>> Office of Research
>> Office of Graduate Studies
>> University of California, Irvine
>> http://www.rgs.uci.edu/
>> 949.824.6363
>> 
>> -----Original Message-----
>> From: theforge-bounces at mailman.qth.net
>> [mailto:theforge-bounces at mailman.qth.net] On Behalf Of Ron Childers
>> Sent: Monday, May 14, 2007 11:22 AM
>> To: 'Sponsored by ABANA'
>> Subject: RE: [TheForge] Straightening heavy Grill
>> 
>> Jeff,
>> 
>>  Wouldn't it be quicker, easier, better and less expensive to buy a
> new
>> piece of expanded metal?
>> 
>> Ron C
>> 
>> -----Original Message-----
>> From: theforge-bounces at mailman.qth.net
>> [mailto:theforge-bounces at mailman.qth.net] On Behalf Of Jeffrey Polaski
>> Sent: Monday, May 14, 2007 1:01 PM
>> To: theforge at mailman.qth.net
>> Subject: [TheForge] Straightening heavy Grill
>> 
>> I volunteered to straighten a heavy BBQ grill at a park I visit for
> SCA
>> events. It's a big grill, about two feet deep by three or four feet
>> long, and all wavy, like someone piled in a bunch of hard wood and
> tried
>> to have a bonfire under it.
>> 
>> I have an O/A welding set, but I'd rather not haul it to the park if I
>> don't have to, because it would be a total pain to get into my van,
> and
>> I don't want to transport it inside my car.
>> 
>> So, this is what I was thinking:
>>         1.) Suspend it from a tree via chain fall so I can
>>       raise/lower it
>> 
>>         2.) Use a burner, with a 12"x12" patch of ceramic wool to
>>       heat up an area
>> 
>>         3.) Then use a wooden mallet and/or a bending wrench to
>>       straighten it out.
>> 
>> Has anyone on the list done something similar? How'd it work out? Any
>> other ideas?
>> 
>> 
>> Jeff Polaski
>> 
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