[TheForge] On the table monday.
Peter Fels And Phoebe Palmer
artgawk at thegrid.net
Wed May 2 02:53:04 EDT 2007
Wouldn't a downdraft style stack, like in pottery kilns, solve
both the aspiration and dragon's breath problems?
I'm assuming that one could choke either the stack or the air
intake to get a slight positive pressure and reducing atmosphere.
Jerry Frost wrote:
> I'd been thinking about, sketching and playing with Leggo blocks for
> some time trying to come up with a baffle system to do what you
> describe. Or at least I think it was what you're talking about. I didn't
> get a Leggo model to actually work very well though.
>
> I don't recall who on this list suggested the air curtain but it pretty
> much ended my playing with the baffles. Of course it requires a gun
> burner forge but I'm a lot less concerned with combustion by products in
> the portable. The shop forge on the other hand is going to be a
> relatively permanent indoor installation.
>
> My experiments with baffles were not only incomplete but blowing smoke
> into a Leggo model probably isn't such a good model. It did model a
> recuperative (double) wall pretty well though so maybe they were working
> better than I thought but I don't know. What I did determine about the
> recuperative wall forge is it better be a shop forge as it's going to be
> pretty big. The total thickness of the forge walls is a much larger
> percentage of the over all forge size. Just adding a 1/2" annulus adds
> about 1 1/2" to the wall thickness or 3" to the OD of the forge. anyway,
> the bigger the furnace, the more practical a recuperative wall becomes.
>
> Being able to close the doors on a forge for better heat and reduced
> fuel consumption are also excellent arguments for gun burners. With the
> doors closed even partially the baffle system in my Leggo models worked
> well. Of course if I closed the door all the way it didn't need baffles
> at all.
>
> I've always thought the burner nozzles should be aimed to keep the fire
> in the forge as long as possible.
>
> Frosty
> -------------------------------
> If it ain't forged
> it ain't real.
> Wrought iron is.
> The FrostWorks
>
> Meadow Lakes, AK.
>
> http://www.artmetalradio.com/
>
> From: "Kathy" <keporter at comcast.net>
>
>
>> Frosty,
>> I had not even considered an air curtain. I am planning on combining
>> an internal
>> shoulder (ring of refractory to compress the flame path's spiral) with
>> a two
>> (upper and lower) part external baffle. The lower half is affixed to
>> the forge
>> and uses a half ring to prevent exhaust from escaping any way but
>> upward, .while
>> still allowing the baffle to be placed at a 1 1/2" distance beyond the
>> forge
>> opening. The upper half is movable and has a small opening at its base
>> for stock
>> to be slid through it; to insert or remove scroll ends, the upper
>> baffle slides
>> up and down. Escaping IR is bounced back into the forge, and exhaust
>> gases are
>> forced upward and away from the operator. The back end of the forge
>> has a small
>> hinged door, allowing stock to protrude from both of the forge's ends,
>> but
>> remaining closed most of the time. Running the forge with a single
>> opening most
>> of the time allows the burner or burners to be aimed at a backwards
>> facing
>> tangent, increasing hang time for the spiraling gases.
>> Mikey
>>
>>
>
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