[TheForge] Induction Forge?
Peter Fels And Phoebe Palmer
artgawk at thegrid.net
Sun Aug 20 02:17:22 EDT 2006
It's easy to imagine a single inverter driven machine that is a
forge, stick, wire and TIG welder as well as a plasma cutter....
I want one please and would have a whole bunch of stuff to
trade!....Pete F
Ries Niemi wrote:
> Electrically, I think its pretty similar to an inverter welder- so the
> only power draw when its not heating metal is a fan, and the pump on the
> coolant radiator.
> Electrical consumption is pretty minimal.
> Grant, who, like me, lives in Western Washington, where we benefit from
> dirt cheap Bonneville Power Administration electric rates, says it runs
> about 40 cents an hour for him to run it.
> He says its cheaper than propane, and since the induction machine is
> only working a fraction of the time, its probably a lot cheaper in the
> long run.
> It has a couple of timers built in- a heat timer, and a dwell timer,
> which keeps the piece hot once its up to heat- both are adjustable,
> along with the amps, to make it possible to fine tune it to perfectly
> heat any size or shape piece. You can hook up foot pedal to initiate the
> cycle, so you put in your metal, hit the foot pedal, and then, say, 14
> seconds later, take it out.
> No warm up period- I am pretty sure it uses SCR's just like an inverter
> welder does.
> And I know my inverter welder beats the pants off my transformer
> welders, and uses less power as well to get the same amperage.
> As someone who has spent well over 10 grand on my various welders, I
> dont see the $3800 price tag as a big issue- but I am a working shop, as
> opposed to a hobby type.
> The price is about equivalent to a well setup 300amp tig machine. And I
> have 2 of those.
> Like Jim, this thing is definitely on my "to buy" tool list.
>
> ries
>
> On Aug 19, 2006, at 4:55 PM, Jerry Frost wrote:
>
>> I wasn't trying to suggest anybody work harder than they want to. Oh
>> heavans NO!
>>
>> All I was pointing out is induction isn't limited to straight items.
>>
>> On the other hand speed and especially fine control is a good thing
>> when you want or need it. Heck, next to noise heating anything that
>> gets close is the most common complaint I hear about propane forges.
>>
>> So far we don't have electrical rationing but we spend a bit for what
>> we get so elec consumption is a factor here too. One of the practical
>> aspects I don't know is it's power consumption. Is it drawing all the
>> time or does it just idle along till you put something in it? Can you
>> turn it off and on or does it have to "warm up"?
>>
>> There're a lot of things I don't know about induction heating beyond
>> the shallowest understanding of the basic principle. I don't know if
>> it's practical on my scale of operation or even affordable to run. I
>> am interested though, I see a lot of potential. <grin>
>>
>> Frosty
>> -------------------------------
>> If it ain't forged
>> it ain't real.
>> Wrought iron is.
>> The FrostWorks
>>
>> Meadow Lakes, AK.
>>
>> http://www.artmetalradio.com/
>>
>> From: "Michael" <michael.a.porter at comcast.net>
>>
>>
>>> Frosty,
>>> Perhaps; on the other hand, the very first complaint heard about my tube
>>> forge design was that it made the operator "work to hard." How fast
>>> we need
>>> to heat the metal depends on how fast the work is done. With multiple
>>> parts
>>> heating in the forge, very fast hammering indeed would be needed to
>>> outstrip
>>> the forge's heating speed. Such fast hammering would be more likely with
>>> production work than fine art.
>>>
>>> Induction sounds quite promising, but I'm far from abandoning the
>>> premise
>>> that "one shoe does not fit all." Nor would I jump too quickly into deep
>>> dependency on electrical use--not for the urban smith. In Seattle for
>>> instance, penalties for electrical use beyond a fairly minimal amount
>>> can
>>> send utility bills into the stratosphere. Just running the air
>>> conditioner
>>> in summer's heat pushes me close to the edge. So, I'm personally
>>> reluctant
>>> to increase electrical use in my hobbies beyond power tools and a
>>> 110V MIG
>>> welder. There is a great divide between the needs of the professional
>>> shop
>>> and the realities faced by husbands defending their garage based
>>> ambitions
>>> before irate wives :-)
>>> Mikey
>>>
>>
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>>
> Ries Niemi
> Industrial Artist
>
> http://www.RiesNiemi.com
>
>
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