[TheForge] To ring or not to ring - chilled face
Demon Buddha
osan at netlabs.net
Fri Apr 28 00:17:13 EDT 2006
Hochewa at aol.com wrote:
>
> To All,
> When melting iron to make a gray iron casting, you keep the silicon up a
> little to make sure that the carbon comes out as flakes when the casting cools
> slowly. If you keep the silicon low in the iron and essentially cast it
> against another block of iron, the cooling rate at the iron-iron interface is very
> fast. The combination of low silicon and rapid cooling creates a columnar
> layer of iron carbide crystals perpendicular to the surface of the casting.
> The resultant material is VERY hard and wear resistant. It is not very
> ductile but you have the rest of the casting to support it. A lot of big mill
> rolls are "duplex" cast with a chilled shell for the working surface and a
> relatively ductile core.
Some of the cast iron bar that I have dug from the water (round
section), when proken, reveals a perfect radially oriented grain. Would
these have been cast, say, in an iron mold?
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