[TheForge] Bedtime reading
Andrew Vida
osan at netlabs.net
Sat Feb 12 00:06:06 EST 2005
David E. Smucker wrote:
> Andy, You may already know this but the use of round to oval to round
> to oval etc. etc. has been the standard method of hot rolling rounds for
> may years. The older mills used to use guides to rotate the rod 90
> degrees between each pass or mill stand. New mills are called "no
> twist" because the rolls are arranged 90 degrees from each other. I
> worked on a mill in the 70's that had been built before WWII that
> started with a 6 inch square and ended with 3/8 inch diameter round. It
> had 22 stands, that is it made 22 reductions. Below the 3/8 dia. round
> the material went to drawing dies to make wire. The design of the
> rolling passes and the shape of the rolls used to be an "art", now it is
> done with math and computers. I never did either, but work rather on
> the mill hardware at the time.
Yes I am aware, but this article was addressing a new method of
modeling the process in favor of finite element analysis in order to
predict precise outcomes of a given process on a given size input stock
and a given deformation.
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