[R-390] New Project Follow-up

JMILLER1706 at cfl.rr.com JMILLER1706 at cfl.rr.com
Thu Mar 8 10:43:43 EST 2007


I have noted that the resistors tend to drift high with age.  If they 
are within 10% (the silver band indicates 10% tolerance) then you are 
probably OK.  If significantly higher, or if they have a scorched look, 
they should be replaced.  Nice thing about tube circuits is that you 
can check most resistors in circuit with a good digital ohmmeter 
without having to unsolder them.  In my experience, look out for any 
resistor carrying power such as those screen or plate circuits.  You 
tend to see a lot of 2200 ohm half watt resistors in plate circuits in 
the IF and elsewhere - check them for drift or charred look.  Look at 
cathode resistors too (most are typically less than 600 ohms).  I would 
replace with 1-watters if they need to be replaced.  If screen 
resistors increase in value, the stage gain will tend to decrease (if I 
recall my tube theory correctly).  Being 10% high is probably not too 
bad, but beyond that is pushing it in my opinion.  Otherwise, you can 
let the failures "
find themselves".  Don't be surprised to see fixed mica caps and 
trimmer caps go bad - so far I have had to replace several of them in 
RF cans and oscillators.  And just by wholesale replacing 
questionable .005 uF screen and B+ and AGC bypass caps throughout the 
radio, or tightening up tube sockets or chassis screws that hold down 
ground lugs, I have increased performance considerably.  The constant 
heat-cold on/off cycles over the lifetime of the radio will actually 
cause screws to loosen!  And any cap. in the radio is a candidate for 
age-induced failure - any.   Good luck  Jim N4BE

----- Original Message -----
From: Cecil Acuff <chacuff at cableone.net>
Date: Thursday, March 8, 2007 9:43 am
Subject: Re: [R-390] New Project Follow-up
To: Bill Hawkins <bill at iaxs.net>, r-390 at mailman.qth.net

> I agree with Bill that you should reduce the probability of 
> failure by 
> changing parts as indicated with parts with much lower probability 
> of 
> failure.
> 
> Carole has already proven that degraded performance is a result of 
> degraded 
> components in his radio.  Not really defined as a failure in the 
> normal 
> sense but certainly degrading.
> 
> Especially since his project is a survivor from St. Julians Creek, 
> more work 
> will be required.  Many of the carbon comp resistors will be out 
> of spec. 
> due to humidity exposure....a result of the outdoor storage of 
> those 
> radio's.  Those radio's are great projects and well worth the 
> effort to 
> bring back.  Many will say it's not possible but that has been 
> proven wrong 
> more than a few times by many here.
> 
> More work?  Yes.  Anybody can fix up one that has lived a charmed 
> life.
> Carole I would suggest you spend the time and check all the 
> resistors you 
> can while in circuit.  I would focus especially on the high value 
> resistors 
> as they seem to drift the most.  Others have mentioned a specific 
> value that 
> tends to be off quite a bit...my memory fails me on those 
> notes...seems it 
> was for some 1K ohm resistors but I don't remember for sure.  
> (somebody 
> chime in here)
> 
> I don't advocate wholesale replacement of resistors but I do paper 
> caps. 
> (only in the "A")  Too much history of problems with the paper 
> caps in the 
> "A" series....do yourself a favor, especially since it's a "Creek" 
> radio and 
> change them.  It's not that hard....you can pick up a kit with all 
> the caps 
> needed from a couple of different sources on the list. Walter 
> Wilson is one 
> of those.
> 
> The probability of causing a component failure in an adjacent 
> component is 
> very dependent on your removal and replacement technique.  I 
> advocate high 
> heat and very short durations.  Use a high wattage iron and get in 
> and out 
> quickly.  A vacuum solder sucking device whether it be the spring 
> loaded 
> type or a vacuum desoldering station is a good thing to have and 
> use. 
> Solder wick is usually too slow and requires too much heat 
> soak...save it 
> for the PC board work.  In point to point work like these old 
> radios I use a 
> Hakko iron on a temp. controlled station with a wide (1/4") chisel 
> type tip 
> and run it at 600 to 700 degrees.  Low wattage irons require that 
> you stay 
> on the joint for extended periods of time to get everything to 
> melt, heat 
> soaking all the components in the area increasing the chance for 
> further 
> damage.  Keep a wet sponge in the iron stand and keep the tip 
> clean and 
> always wet it with fresh solder before hitting the joint to 
> facilitate good 
> heat transfer quickly.  Develop a good technique and you'll have 
> little 
> effect.  I also use dental tools on those joints to pry the leads 
> open to 
> allow removal.  Works great!
> 
> Hope that helps...
> 
> Cecil Acuff
> 
> 
> 
> 
> 
> ----- Original Message ----- 
> From: "Bill Hawkins" <bill at iaxs.net>
> To: <r-390 at mailman.qth.net>
> Sent: Wednesday, March 07, 2007 9:22 PM
> Subject: RE: [R-390] New Project Follow-up
> 
> 
> > Well, see, the problem is that probability is everywhere. That's
> > why Murphy achieved immortality. There are people who get around
> > probability by changing everything - but they don't because there
> > is a probability that new parts will fail.
> >
> > There are parts that will cause cascading damage if they fail, like
> > the blocking cap for the mechanical filters (no problem in the 390).
> > Reduce the probability of a catastrophe by substituting the 
> probability> of failure of an old part with that of a new part.
> >
> > Recognize that changing a part, with the heat of a soldering iron,
> > raises the probability of adjacent parts failing. Usually, the best
> > thing to do is to not replace a part until it fails. This is 
> eloquently> expressed as, "If it ain't broke, don't fix it."
> >
> > OTOH, getting at some parts in an R-390 class receiver requires 
> a lot
> > of work. Deal with it. That's part of the charm of using the 
> peak of
> > vacuum tube technology. You get to know how your radio works.
> >
> > I know this doesn't help, but that's life. You can drive 
> yourself up
> > a wall by demanding certainty.
> >
> > Regards,
> > Bill Hawkins
> >
> >
> > -----Original Message-----
> > Carole White-Connor said:
> >
> > Does anyone have a list of frequently troublesome resistors (like
> > Chuck's list of troublesome caps)?
> >
> > I ask for a reason. I came across an article where Chuck notes that
> > R-614, a 560-ohm resistor in the AF section, frequently drifts,
> > sometimes to 700-800 ohms. Mine tested 1,000 ohms! I changed it out
> > and it made a tremendous difference in the audio. I'm wondering if
> > there are other known drifters.
> >
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