I did take a closer look at the antenna shell. Looks like a copper tube that has stretched on one end then pressed either on the antenna core or a form replicating the shape of the shape of the core.  Anybody know a vendor that can do that?  The antenna I’d be using will be mounted on an aircraft, so there can be no half-way restoration measures that really would work. 

73
Mark D. 
WW2RDO

“In matters of style, float with the current. In matters of Principle, stand like a rock. “.   -   Thomas Jefferson 

Sent from my iPhone

On Jan 11, 2024, at 2:14 PM, Michael Hanz <[email protected]> wrote:

 As long as that antenna doesn't spend much time outdoors, that would certainly work, Ken.  I think the original may have been a deep drawn pressing, very amenable for copper.  Even iron, which was the first  generation I-104 sheath, was ductile enough.  The difficulty is when it sits or flies in rain or salt spray.  Just something to consider.

- Mike  KC4TOS
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On 1/11/2024 12:15 PM, Ken wrote:
Mark: there is thin, pure, solid-copper sheeting available from art supply stores which would be very easily formed around a wooden core or "mold". 

You might consider trying that yourself, if you cannot find anyone who does that commercially.
 
The stuff is a little thicker than aluminum foil, yet strong enough to hold together well even after being worked.  

I would wrap it around the core, solder it up the "back-side"  and form it around the top with a small hammer, if necessary, then connect it to the cable at the bottom.

Ken W7EKB


Sent via the Samsung Galaxy S21 5G, an AT&T 5G smartphone


-------- Original message --------
From: MARK DORNEY via ARC5 <[email protected]>
Date: 1/11/24 08:52 (GMT-08:00)
To: ARC-5 <[email protected]>, [email protected]
Subject: [ARC5] AN-104 aircraft antenna copper sheathing replacement.

Anybody know of a vendor or company that makes or can make the copper sheath that covers the wood core of the AN-104 aircraft antenna?

73
Mark D.
WW2RDO

“In matters of style, float with the current. In matters of Principle, stand like a rock. “.   -   Thomas Jefferson

Sent from my iPhone
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-- 
Michael Hanz - KC4TOS
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