[ICOM] IC 756 Pro III fuse over-heating?

Jim Hargrave w5ifp at gvtc.com
Tue Dec 16 13:03:03 EST 2008


Martin,

Thanks for the clarification on the Collins recommendation. That was a long
time ago and I have had several "Senior moments" since then. (:->

   * 73's Jim W5IFP *


   >-----Original Message-----
   >From: icom-bounces at mailman.qth.net
   >[mailto:icom-bounces at mailman.qth.net]On Behalf Of Martin Sole
   >Sent: Tuesday, December 16, 2008 3:54 PM
   >To: ICOM Reflector
   >Subject: Re: [ICOM] IC 756 Pro III fuse over-heating?
   >
   >
   >I will admit to not having read back very far on this thread
   >but think I
   >can offer a comment here.
   >
   >The 20.5 or 23 foot length prescribed by Collins back in the day was an
   >attempt to ensure that any reflected power from the amplifier,
   >irrespective of the band in use, would be essentially in phase with the
   >internal feedback operation of the very carefully designed Collins
   >transmitter power amplifier and not add any objectionable distortion to
   >the legendary Collins audio. Tales tell that one of two things
   >happened,
   >either a careful analysis at a later date revealed that there was not a
   >problem and that any reflected energy from the amplifier back to the
   >assumed Collins transmitter could not and did not cause a problem or
   >alternatively that minor changes and service bulletins resolved
   >the need
   >for this cable. In either case it is now generally accepted that
   >thespecific length requirement can be ignored in all cases. Furthermore
   >it only ever applied when interconnecting a Collins amplifier to either
   >an S line transmitter or KWM2 series transceiver, 20.5 feet, or a KWM-1
   >transceiver, 23 feet. Use of a transmitter other than those
   >would render
   >the length irrelevant since it would be unlikely to find the
   >same design
   >of power amplifier employed as used by Collins.
   >
   >The theory says that it should in effect be irrelevant what the cable
   >length is. The transmitter output is assumed to be 50 ohms and
   >essentially resistive. The amplifier input is likewise assumed to be 50
   >ohms and essentially resistive, I'm discounting some earlier cheap tube
   >amps with untuned inputs, if the cable used is of decent quality and
   >nominally 50 ohms then any mismatch  at the radio resulting from a less
   >than apparently resistive load at the amplifier should be
   >minimal. There
   >will be occasions when a grounded grid tube amplifier reflects back a
   >significant amount of energy but it should be severely off resonance to
   >do so. Once tuned it should not. It is possible that on 10
   >metres with a
   >certain length of cable and a particular amplifier mismatch that you
   >might see odd things at the radio but they should be consistent and not
   >time variable. If they are I would look elsewhere.
   >
   >In the case of the Alpha 91B mentioned I'm not sure but I would
   >consider
   >several areas. Check the cable connectors carefully for hot spots or
   >weak connections. If PL259/SO239 connections look carefully at the
   >sockets. Do the plug centre pins appear to make firm contact with the
   >socket? Replace the amp with a dummy load and see if you can see a
   >similar thing happening. If the cable is good you will not. Beware of
   >hot switching in the amplifier. This is when the amp change over
   >contacts happen fractionally after power is applied causing the
   >radio to
   >see a brief high SWR during which time the rig may do much more than
   >instantaneously reduce power. If the ALC control loop is not
   >sufficiently fast or properly damped you might see power actually
   >increase then decrease and then increase again, all in the 20 to 30
   >milliseconds it takes the amp to possible change over. If the problem
   >persists try dropping the power to a very low level then keying the
   >radio and amp and then increase the power slowly to see if the trip
   >occurs or not. If there is zero power out when you start and it
   >does not
   >trip by the time you reach normal drive level then hot switching is a
   >definite candidate. You may need to examine the transmitter output on a
   >scope to understand what it is doing at the moment of keying up. What
   >does the power rise time profile look like?
   >
   >A bad cable is a bad cable, its length should not be a factor. This is
   >probably still the most likely problem but there are others to consider
   >as well.
   >
   >Martin, HS0ZED
   >
   >
   >
   >
   >
   >
   >
   >
   >Dan Cotsirilos K9DTC wrote:
   >> The Kenwood TL-992A provides a jumper with their amp and it measures
   >> 57 1/2 inches.
   >>
   >>
   >> Dan K9DTC
   >>
   >>
   >>
   >> ----- Original Message ----- From: "Jim Hargrave" <w5ifp at gvtc.com>
   >> To: "ICOM Reflector" <icom at mailman.qth.net>
   >> Sent: Tuesday, December 16, 2008 8:40 AM
   >> Subject: RE: [ICOM] IC 756 Pro III fuse over-heating?
   >>
   >>
   >>> There is some merit to the length of the coax.
   >>>
   >>> Years ago I had a Collins KWM-1 and there was a note that
   >recommended
   >>> a 21
   >>> ft length of coax between the KWM-1 and the 30L-1 linear. I don't
   >>> know the
   >>> theory on how they arrived at the 21ft. But it does make some sense.
   >>> I just
   >>> coil the excess up behind the desk and it makes a good RF choke
   >>> between my
   >>> FT-920/IC-735 and the Clipperton-L.amp.
   >>>
   >>>   * 73's Jim W5IFP *
   >>>
   >>>
   >>>
   >>>
   >>>   >-----Original Message-----
   >>>   >From: icom-bounces at mailman.qth.net
   >>>   >[mailto:icom-bounces at mailman.qth.net]On Behalf Of Julio Peralta
   >>>   >Sent: Tuesday, December 16, 2008 1:02 PM
   >>>   >To: 'ICOM Reflector'
   >>>   >Subject: RE: [ICOM] IC 756 Pro III fuse over-heating?
   >>>   >
   >>>   >
   >>>   >Try changing the length of the coax between the rig and the input
   >>> to the
   >>>   >amp. Sometimes the length of that cable will cause the rig to
   >>>   >reduce power
   >>>   >out until it determines the match is OK. I've experienced this
   >>> myself.
   >>>   >
   >>>   >Julio, W4HY
   >>>   >
   >>>   >-----Original Message-----
   >>>   >From: icom-bounces at mailman.qth.net
   >>>   >[mailto:icom-bounces at mailman.qth.net] On
   >>>   >Behalf Of Phil Krichbaum
   >>>   >Sent: Tuesday, December 16, 2008 5:49 AM
   >>>   >To: ICOM Reflector
   >>>   >Subject: Re: [ICOM] IC 756 Pro III fuse over-heating?
   >>>   >
   >>>   >    On Saturday night I had been running along working a bit on
   >>> 10m CW
   >>>   >and then got a phone call. When I came back on the air some 15
   >>> minutes
   >>>   >later the Alpha 91B grid safety feature would trip after about two
   >>>   >seconds. I'd not had this problem previously in this contest
   >>>   >during some
   >>>   >good runs or ever before. I have two antennas and one is about
   >>>   >1.3:1 and
   >>>   >the other 1:1 and it didn't mater which antenna I used. I
   >was running
   >>>   >the 756PROIII at less than 50w output. A little further checking
   >>> and I
   >>>   >noticed when I first started to transmit I was getting
   >less than QRP
   >>>   >output for 2-3 seconds before going to the set power
   >level. This in
   >>>   >itself is a very undesirable feature for contesting not
   >to mention
   >>> not
   >>>   >having the amp available as it would trip as the power
   >came up!  Just
   >>>   >for the heck of it I tried loading on 20m and everything
   >seemed OK. I
   >>>   >went back to 10m and same problem. I bypassed the Alpha and same
   >>>   >problem. I tried a different amp, same problem! I removed the
   >>>   >PROIII and
   >>>   >no problem with another rig and finished the rest of the
   >>>   >contest with it.
   >>>   >    I'm using the Icom PS125 that came with my PROII "free" as a
   >>>   >closeout sales promotion (I certainly would not pay that much
   >>>   >for a 25 A
   >>>   >switcher). The PROII got taken out of service permanently with a
   >>>   >lightening surge that apparently came in the neutral side of the
   >>> power
   >>>   >line. My PROII was off but this PS125 was left on (I've
   >changed that
   >>>   >practice with the PROIII). I assume the PS125 means it is
   >rated at 25
   >>>   >amps and there is a short power cord of about 12 inches
   >with no fuses
   >>>   >and the 6 connector Jones type plug on the end. I suspect
   >if there
   >>> are
   >>>   >fuses, they are inside the PS125. I need to do some further
   >>> checking of
   >>>   >the problem as to what bands are affected and at what
   >power levels. A
   >>>   >friend had a similar problem on 6m last summer and it
   >eventually went
   >>>   >way by itself. It seems I should try a different PS if the problem
   >>>   >persists and also take a look at the fuses in the PS125.
   >Perhaps the
   >>>   >PS125 was damaged somehow when the surge came thru it. Damage
   >>>   >to the rig
   >>>   >also came in the rig control cable and CW keying jack
   >from my desktop
   >>>   >that was connected but off. The HD in the desktop was toast. I
   >>>   >have also
   >>>   >picked up some 3 wire 250V 30A knife switches they use in Costa
   >>> Rica at
   >>>   >the main house feed to shut off power to the house and will
   >>>   >install then
   >>>   >on my 120 and 240 lines into the shack prior to spring so there
   >>> will be
   >>>   >no connection to the house wiring when I leave the shack
   >assuming I
   >>>   >remember to throw the switch! I've also had my power provider
   >>> install a
   >>>   >"Meter Treater" at my meter which has some big  MOVs in it.
   >>>   >    Anyways it seems like I need to check the PROIII with a
   >>>   >different PS
   >>>   >if this problem doesn't fix itself!
   >>>   >    73 Phil N0KE
   >>>   >
   >>>   >Jim Reisert AD1C wrote:
   >>>   >> I've had problems the last couple of weeks with my IC756 Pro III
   >>>   >> shutting down in the middle of transmitting.  This weekend I
   >>> traced it
   >>>   >> to the fuses (which were getting warm to the touch).  I  notice
   >>> that
   >>>   >> my SS-30 power supply reports ~ 20 amps being drawn on
   >transmit,
   >>> and
   >>>   >> the fuses are rated at 20 amps.
   >>>   >>
   >>>   >> **  Is 20 amp draw during full-power transmit normal?
   >>>   >>
   >>>   >> **  Are the fuses supposed to be 20A?
   >>>   >>
   >>>   >> **  Should I replace with 25A fuses, or 20A slow-blow, or is
   >>> there a
   >>>   >> bigger problem here?
   >>>   >>
   >>>   >> Thanks & 73 - Jim AD1C
   >>>   >>
   >>>   >>
   >>>   >>
   >>>
   >>>
   >>---------------------------------------------------------------
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