[Elecraft] Wrong PIM nuts in KPA500 kit
Michael Blake
k9jri at mac.com
Wed Jan 31 12:45:30 EST 2018
I just received a response from Elecraft. They are sending me a new bottom cover and a noise kit for some transformer noise that I had not previously mentioned here. While this will involve me tearing down the amplifier and then rebuilding it the outcome will be a properly constructed amplifier.
In all fairness they did offer to repair it at Elecraft but I declined because of shipping and insurance cost and not having appropriate packing since it was a kit.
It was a good response I think. Thank you Elecraft.
Michael Blake
k9jri at mac.com
> On Jan 27, 2018, at 11:04, Michael Blake <k9jri at mac.com> wrote:
>
> I am waiting on a response from Elecraft TS on this one but I thought I would ask if anyone else has encountered this problem on the KPA500 kit.
>
> On the bottom edge of both the right and left side panels there are places for three 6-32 flat head screws. The countersunk holes are obviously larger than those for the other 4-40 flat head screws.
>
> In my kit one of the three PIM nuts, for each side, was the correct 6-32 thread PIM nut and the remaining two had 4-40 PIM nuts installed in the bottom cover. When I had temporarily installed the left hand side panel in the middle of construction I failed to notice this and just installed screws that fit (one 6-32 and two 4-40) but during final assembly it became obvious that the 6-32 screws would not fit in 4 of the 6 positions.
>
> Thinking that they just had paint in them I tried tp run a 6-32 tap through one and it naturally seized up and twisted the PIM nut out. Not being the brightest bulb in the shop I tried that a second time and twisted out the second PIM nut.
>
> Fortunately these were both on the right hand side where there was room to slip two 6-32 hex nuts in place and I just used two 4-40 flat head screws on the left side.
>
> Hopefully Elecraft will be able to send me the correct PIM nuts to replace the four incorrect ones. That was my request in the email to Doug at tech support.
>
> I certainly would not want to replace the bottom coverl as that would require a complete disassembly of the amplifier.
>
> Has anyone else encountered this?
>
> Michael Blake
> k9jri at mac.com
>
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