[Elecraft] K2 100 Tuner question
W2xj
W2xj at w2xj.net
Sun Dec 23 11:19:21 EST 2018
Times have changed. 3D printing permits one off runs with little effort after the initial design.
Sent from my iPad
> On Dec 23, 2018, at 8:00 AM, Edward R Cole <kl7uw at acsalaska.net> wrote:
>
> Have to agree, in principle, with Don.
>
> Many of you may never had done a small volume production. I have.
> I cannot afford to purchase CNC tooling, metal brakes, etc. for a project of twelve copies. Vendors are all out of state with added shipping costs.
>
> So I chose a good quality commercial chassis from Hammond and built an aluminum jig to hold it in a vise for drilling. Square holes required hand filing. Stick-on labeling. I used a pcb made by a reputable small production house (W6PQL). Those that bought the 80w 2m amp got a pretty good product but no confusion that it was hand made. Costs were hard to get competitive with commercial amp mfrs but I think the reliability might have been better.
>
> You would have to survey my customers who all read this list and most have Elecraft radios that were used with the amp (majority had the KX3-2M).
>
> I had an opportunity to buy out a popular line of transverters and recently a popular preamp maker. Cost/labor time were decisive against them (mostly at my age). Had a hard time convincing my self that working for under $10/hour was a good deal. Each amp took about 18 hours each and my net was under $100. So I considered it learning experience and labor of "love".
>
> In manufacturing there is a concept called "economy of scale" which Wayne and Eric are probably very conversant.
>
> 73, Ed - KL7UW
> http://www.kl7uw.com
> Dubus-NA Business mail:
> dubususa at gmail.com
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