[Elecraft] K3S Build Progress: 1st power-on

Gary vk1zzgary at gmail.com
Thu Sep 17 09:02:50 EDT 2015


And if you have one, ask the cat to stay away. Why you ask?

Ha, mine relocated several parts and water boarding, threats, pleading, shaking....didn't do a damn bit of good.

Gary 

-----Original Message-----
From: "Jim Rogers" <jim.w4atk at gmail.com>
Sent: ‎17/‎09/‎2015 10:54 PM
To: "elecraft at mailman.qth.net" <elecraft at mailman.qth.net>
Subject: Re: [Elecraft] K3S Build Progress: 1st power-on

The assembly manual is quite clear when it calls for SS (stainless 
steel) hardware.

RE: surgical rubber gloves - I would advise against that. The purpose of 
the anti-static mats and ESD percautions would be defeated by the use of 
any insulating material between you and the boards you are handling. 
Remember the whole purpose is to keep everything at the same potential. 
Remember the old high school physics experiment of the rubber rod and 
the silk cloth?

The TCXO is probably in a small box protected by conductive foam.

73s, Jim, W4ATK
On 9/17/2015 7:30 AM, ae4pb at carolinaheli.com wrote:
> Well the Assembly so far has gone pretty well; other than the odd hardware
> dance. This is an area that can be improved dramatically without being
> overly complex. There's apparently one set of Stainless hardware and the
> rest are zinc. I infer from the assembly that all (or nearly all) hardware
> that is on the OUTSIDE or mates to outside screws/bolts is stainless.
> Everything internal ONLY is zinc.
>
>   
>
> My Hints/Tips:
>
> 1.   Wear surgical/rubber gloves - During assembly I suggest wearing thin
> rubber gloves (lowes, home depot..etc.. ). That helps keep oil/fingerprints
> off of everything and you get a slight better grip.
>
> 2.   Use a magnetic parts tray - even for the SS hardware it helps as they
> have some slight carbon content.
>
> 3.   Use a magnetic tipped screwdriver.
>
> 4.   User gravity to put/keep washers on the screws - don't be afraid to
> pick up the assembly you're working on and position it such that gravity
> helps keep parts where they need to be. Keep it Simply Simple.
>
> 5.   Work in a well-lighted area and I'd even suggest a desk/work lamp. I
> have plenty of light in my office and the addition of a desk lamp made a
> dramatic difference to my work.
>
> 6.   Don't mix bags - keep hardware from one bag in it's own container.
> Don't mix zinc and stainless J
>
> 7.   Don't be distracted - ask the wife, kids, pets, ..etc.. to leave you be
> for a bit. I had to dis-assemble/re-assemble the front panel several times
> because my better half wanted to share details of something. Being that she
> has the higher priority I listened and inadvertently assembled some parts
> incorrectly and caught it on verification.
>
>   
>
> Well I'm past the resistance and first power-on test. Just need to figure
> out if/how they packed the TCXO. I have the KREF3 module but can't locate
> the TCXO.. not many parts left, 3 modules, the 100w PA and sheet metal mmmm.
>
>   
>
>   
>
> Jerry Moore
>
> AE4PB, K3S SN# 10324
>
>   
>
>   
>
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