[Elecraft] New Build K2/100
W3FPR - Don Wilhelm
w3fpr at earthlink.net
Thu Dec 2 17:25:25 EST 2004
Tom is correct on checking everything as you go. Even after building many
K2s, I still do it the same way - I sort the components and place them in
order for easy 'part picking' (I use the corrugated cardboard edge of a slit
USPS shipping box). Then as I insert each part, I read its value. This
gives me 2 checks; 1) I selected from the proper component location, and 2)
I have verified the value on the part I have in my hand. Yes, I even do
this with the resistors even though they are correctly mounted in insertion
order on the strip - I did find an incorrect value in one kit I built (but
only one incorrect out of approximately 800 resistors - pretty good quality
control there at Elecraft).
Unsoldered component leads are another frequent cause of failure. There are
folks who choose to put in one component, solder it and go on to the next,
but I stuff components in groups (sometimes large groups), and almost never
miss soldering a component - I achieve that by following my own rule 'NEVER
TRIM AN UNSOLDERED CONNECTION' I do a thorough inspection of each solder
joint at the same time I am trimming its lead. If I spot one unsoldered, I
finish trimming the others and go back to solder any that are still sticking
above the board. If a component (like ICs) have short legs, I put one in
and solder it (one at a time). These are the 'rules' I have developed for
myself, and they work for me, but I do suggest that any builder develop his
own method of 'orderliness' to help prevent construction errors.
73,
Don W3FPR
----- Original Message -----
> May I offer a word of advice. Don't get into a Zen like state as you put
> the caps in etc. Read and check EVERY step. Don't think to yourself
> "Ok..I'm running .047 caps right now".
>
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