[ARC5] Powering ARC5/SCR274 sets

Tom Bridgers tarheel6 at msn.com
Thu Jul 23 23:22:19 EDT 2015


Thought the ARC-5 List members would enjoy reading
about W6DJX, Hank Brown's experiences with operating
the SCR-274 sets portable.
 
From: htbrown at earthlink.net
To: tarheel6 at msn.com
Subject: Re: Powering ARC5/SCR274 sets
Date: Wed, 22 Jul 2015 13:10:47 -0700






Hank's message:  I Use 2 Twelve Volt WalMart Batteries to power the TXYes, I 
have one SCR-274 set that I use for field operation.  The set has one 
transmitter and receiver plus the control box and TX supply/modulator.  The 
set is mounted in a wood rack configuration and has heavy cables with battery 
type clips to connect to a 28 V supply.  I have good operation with two 12 
V car batteries (Wal-Mart about $35 each) with a heavy short jumper to put them 
in series. The batteries are both charged on the bench before an event and used 
in the truck or the car with the rig. I do not use the car to feed the batteries 
and usually get several hours of operation.  Rx's are powered by SS power supplies.To improve operation a bit I use 
solid state supplies for the receivers which are PP-2792/ARN-30D or Dynaverter 
DV-10A. They were designed to fit on the receiver as the original dynamotors. 
The units are quieter than dynamotors and also use less input for the same 
output. Electrical noise is also down compared to the dynamotors.  Conserving Battery Power for the TX.I use the 
regular TX dynamotor configured as original.  During the event I leave the 
receiver on but only turn on the TX when ready for use. If you are running phone 
you can leave the TX on to keep the filaments hot and the dynamotor off unless 
PTT is pushed.  If the event is on CW you can leave the TX on and switch to CW 
only when ready to transmit.  This saves some input power since the 
dynamotor runs all the time when in CW mode.  Antenna Info, Loading it Up, and Important Ground Info.I usually use a 25 to 30 foot wire 
on a fiber glass pole with sections up to about 30 or 35 feet or so. The wire 
feeds the set thru the antenna meter as in the original.  Now, I found that 
a ground connection to the car helps so I have a wire with a clip in the truck 
for that purpose.  I also drive a ground rod down a couple of feet and 
attach that to the rig.  However, depending on the location, the ground rod may 
or may not provide a good ground. What I do next is carry a couple gallon jugs 
with water to pour around the ground.  Let it sink in and add some more 
water before the event.  This helps quite a bit.  So basic operation is as 
original and seems to work pretty good.  Operating the SCR and ARC-5 radios at home.I might 
add that my main home station uses SCR or ARC transmitters with AC supplies in 
original racks. I can run up to 40-50 watts output on CW or phone and use a 
short piece of RG-58 across the output link to a Harvey Wells SO match antenna 
tuner.  This will match just about anything and does a good job while 
keeping the gear in original status.   I change transmitters in the rack to 
go from 80 to 40 meters. A home brew PP 6L6 modulator is used for phone.  Hope 
this helps a bit and if you have any questions give me another buzz.  73 de 
Hank W6DJX  

  ----- Original Message ----- 
  From: 
  Tom Bridgers 
  
  To: Henry ARC-5 Brown 
  Sent: Sunday, July 19, 2015 7:32 AM
  Subject: Powering ARC5/SCR274 sets
  

  Good morning Henry,
Was wondering if you'd be willing to 
  contribute your experiences with operating your ARC5/SCR274 radios from 
  battery power....?
  I remember that you did so quite successfully, but I don't recall 
  the fine points. For example, leaving the TX dyno off when not transmitting, 
  running the car and letting the car's alternator charge up one battery, 
  etc.
  One person said he used 2 series connected 10 amp twelve volt 
  battery chargers to keep the battery voltage from slumping.
  And so on.
  Hope you're doing well.
Best,
Tim KE4RHH

  ---------- Forwarded message ----------
From: 
  arc5-request at mailman.qth.net
Date: Jul 19, 2015 9:17 AM
Subject: ARC5 
  Digest, Vol 138, Issue 11
To: arc5 at mailman.qth.net
Cc: 


  
    
    

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Today's Topics:

   1. Re: SCR274 
    field test (WA5CAB--- via ARC5)
   2. Re: SCR274 field test 
    (aj1g at comcast.net)
   3. Re: SCR274 field test (Bill 
    Cromwell)
   4. 4010 kHz in 8th Naval District MARS...1967 
    (Mike 
    Morrow)


----------------------------------------------------------------------

Message: 
    1
Date: Sun, 19 Jul 2015 01:34:12 -0400
From: WA5CAB--- via ARC5 
    <arc5 at mailman.qth.net>
To: arc5 at mailman.qth.net
Subject: Re: 
    [ARC5] SCR274 field test
Message-ID: 
    <37c75.385bce86.42dc90d4 at cs.com>
Content-Type: text/plain; 
    charset="UTF-8"

What dynamotors are you using?  There was a 14 
    volt dynamotor made for the 
receivers (DY-1/ARR-2 and a Navy equivalent 
    for the RAT or R-148)) but never 
one for the transmitters.  For a 
    14 volt system you should be using at 
least #10 AWG wire  and a 
    solid ground to the vehicle on whatever dynamotor 
supply you are 
    using.  And don't try to run the transmitters without the engine 
    
running.  

Before I went to Vietnam in 1967, I had a 
    4-transmitter 8-receiver 
installation in my International Scout 80 and 
    could reliably work into central and 
western Oklahoma on 4010 KC from up 
    the hill near my parents home in north 
central Louisiana.  The 
    Scout had a 14/28 VDC system installed, though, with a 
second 14 V 
    generator piggy-backed on the first.  The radios were all box 
    
stock.  Antenna was a commercial center-loaded whip but I can't 
    recall the 
brand name.

FYI, starting current for a typical shunt 
    or compound wound dynamotor is 
about 3X the FLA.  So for the 9 A 
    you reported earlier, around 27-28 A.  Far 
from huge.

Robert 
    Downs - Houston
wa5cab dot com (Web Store)
MVPA 9480

In a 
    message dated 07/18/2015 22:34:18 PM Central Daylight Time, 
    
arc5 at mailman.qth.net writes: 
> Yes the startup current is huge, I 
    was aware of that, but the drop is 
> after it's already running in 
    standby under transmit load. (the dyno runs 
> continuously in CW 
    mode). The startup inrush current will pop a 20A fuse, but 
> not a 
    30.
> 
> I made the voltage measurements right at the battery 
    terminals with key 
> down. The power cable is about 6 feet of #12 
    AWG. The drop is nominal and 
> there is no noticeable warmth, yet the 
    transmitter can pull down the battery 
> voltage quite dramatically. 
    
> 
> 
>      On Saturday, July 
    18, 2015 10:04 PM, Roy Morgan <k1lky68 at gmail.com> 
> 
    wrote:
>    
> 
> 
> On Jul 18, 2015, 
    at 8:28 PM, J Mcvey via ARC5 <arc5 at mailman.qth.net> 
> 
    wrote:
> 
> >...how can 16.5 amps draw a 130AH battery down 
    to 11v from it's fully 
> charged resting voltage of 12.6v ? ( it 
    recovers on key up)
> 
> Note well where you are measuring the 
    voltage.  There may well be IR drop 
> in the leads from your 
    battery to the radio - if you are measuring the 
> voltage at the 
    radio, I?d bet on it.  And especially so if you are getting the 
    
> radio supply voltage from somewhere other than the battery terminal 
    itself.
> 
> If the wire to the radio does not come off the 
    battery itself (and the 
> connectors are bright and shiny inside) 
    you?ll have voltage drop in the 
> vehicle harness.
> 
> 
    Roy]
> 
> Roy Morgan
> k1lky68 at gmail.com
> K1LKY 
    Since 1958


------------------------------

Message: 
    2
Date: Sun, 19 Jul 2015 12:10:50 +0000 (UTC)
From: 
    aj1g at comcast.net
To: J Mcvey <ac2eu at yahoo.com>
Cc: ARC-5 List 
    <ARC5 at mailman.qth.net>, Roy Morgan 
    <k1lky68 at gmail.com>
Subject: Re: [ARC5] SCR274 field 
    test
Message-ID:
        
    <1619639166.20190359.1437307850132.JavaMail.zimbra at comcast.net>
Content-Type: 
    text/plain; charset=utf-8

I have not heard it stated yet, but are you 
    running the engine in the vehicle while running the radios? I have been 
    running command sets and TCS sets, GRC-9s , and WS-19s from either 12 V or 
    series up 24 volt batteries (depending on the set's power requirements) both 
    in the shack floated across the outputs of DC power supplies, or in vehicles 
    (specifically the GRC-9) with the engine running to keep the battery 
    charged, and never have had a problem with sucking down a battery as long as 
    I was using a power source that could make up for the steady state current 
    draw of the radio, and the battery will easily handle the starting draw of 
    the dynos. But if you are trying to run a command set system or any dyno 
    powered radio directly off of a battery, it of course will suck down the 
    battery voltage pretty quickly. You will obviously get more run time from a 
    deep cycle marine type battery than a typical vehicle starting type battery 
    but don't expect to run them the set very long. 

I have run the GRC-9 
    in the field for several hours off of a fully charged deep cycle marine 
    battery as long as I switched off the transmitter dyno while receiving. In 
    the shack, the WS-19, GRC-9 and TCS sets are run from a deep cycle marine 
    battery that is floated across the output of two now very old Sears 12V 10 A 
    max current chargers run in parallel, which keep up with the steady state 
    draw just fine for extended periods. If you are trying to run your command 
    set system off of just a battery, switch off the transmitter dyno unless you 
    are actually transmitting. It's your biggest load by far, and all you are 
    doing bu leaving it running is sucking down the battery during receive 
    periods. The net current draw of that dyno idling in receive is way less 
    than the very brief starting surges when you need to power it up to 
    transmit. 

The voltages you quoted for key up/key down below sound 
    low, even for a fully charged battery supplying the set without the vehicle 
    alternator keeping a charge on the battery. A normal fully charged 12V 
    battery should be a bit higher (I just measured my shack 24-28V bus series 
    up deep cycle marine batteries at 13.3/13.4 volts each at full charge. The 
    under load voltage drop at the batteries with the bus PP7333 60A DC power 
    supply off is very little initially, even under the load of of my T-195 
    which draws way more current than my command sets that also run on the same 
    bus. Your battery may have one or more weak cells. I actually have run the 
    command set system for several hours (during Hurricane Sandy) off the 24-28V 
    DC bus in a battery only lineup with the transmit dyno off while receiving. 
    

With your vehicle running and the alternator charging the battery 
    normally, you should see around 13.6 volts at the battery terminals 
    regardless of whether the radio is running or not. If you are only seeing 
    12.6 volts under load with the battery being charged by the alternator, you 
    may have a bad cell in the battery that is holding the voltage down, or the 
    alternator output is low for some reason. 

I run No. 10 stranded 
    about 6 feet (for both the positive and negative leads) directly to the 
    battery terminals in the Tacoma to run the GRC-9powered by its DY-88 power 
    supply, The voltage drop at the radio end of the terminals under load of 
    that set is minimal. Battery terminal voltage with the engine running is 
    about 13.8V under load. I have 30 amp fast blow fuses in both the negative 
    and positive leads at the battery and have never popped one on the GRC-9 
    DY-88 transmitter dyno start ups. 

Good luck..keep at it you will get 
    it going eventually! I have the parts that I could make up a command set 
    mobile system from to run on 12 volts, using either a TCS D401 12V/440V 
    dyno, or a PE101 BC-645 IFF set dyno that someone had apparently previously 
    used in a mobile setup. All I need is the time to put it together. Larry, 
    NE1S, runs a nice command set mobile setup in his vintage Ford Falcon. 
    

73 de Chris AJ1G Stonington, CT. 
----- Original Message 
    -----

From: "J Mcvey via ARC5" <arc5 at mailman.qth.net> 
To: 
    "Roy Morgan" <k1lky68 at gmail.com> 
Cc: "ARC-5 List" 
    <ARC5 at mailman.qth.net> 
Sent: Saturday, July 18, 2015 11:30:25 PM 
    
Subject: Re: [ARC5] SCR274 field test 

Yes the startup current is 
    huge, I was aware of that, but the drop is after it's already running in 
    standby under transmit load. (the dyno runs continuously in CW mode). The 
    startup inrush current will pop a 20A fuse, but not a 30. 

I made the 
    voltage measurements right at the battery terminals with key down. The power 
    cable is about 6 feet of #12 AWG. The drop is nominal and there is no 
    noticeable warmth, yet the transmitter can pull down the battery voltage 
    quite dramatically. 


On Saturday, July 18, 2015 10:04 PM, Roy 
    Morgan <k1lky68 at gmail.com> wrote: 



On Jul 18, 2015, at 
    8:28 PM, J Mcvey via ARC5 <arc5 at mailman.qth.net> wrote: 

> 
    ...how can 16.5 amps draw a 130AH battery down to 11v from it's fully 
    charged resting voltage of 12.6v ? ( it recovers on key up) 

Note 
    well where you are measuring the voltage. There may well be IR drop in the 
    leads from your battery to the radio - if you are measuring the voltage at 
    the radio, I?d bet on it. And especially so if you are getting the radio 
    supply voltage from somewhere other than the battery terminal itself. 
    

If the wire to the radio does not come off the battery itself (and 
    the connectors are bright and shiny inside) you?ll have voltage drop in the 
    vehicle harness. 

Roy] 

Roy Morgan 
k1lky68 at gmail.com 
    
K1LKY Since 1958 
    



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------------------------------

Message: 3
Date: 
    Sun, 19 Jul 2015 09:00:17 -0400
From: Bill Cromwell 
    <wrcromwell at gmail.com>
To: arc5 at mailman.qth.net
Subject: Re: 
    [ARC5] SCR274 field test
Message-ID: 
    <55AB9F61.9050200 at gmail.com>
Content-Type: text/plain; 
    charset=utf-8; format=flowed

Hi J,

You have answered the 
    question about where your measurements were taken 
and the wire gauge to 
    the dynamotors. You haven't said anything about 
the engine running or 
    not. Try measuring the battery terminal voltage 
while you are cranking 
    the engine. V-8 engines can drop that to 8 or 9 
volts! Those batteries 
    have internal resistance that changes with the 
state of the charge 
    (higher internal resistance when discharged).

Your cranking battery 
    is designed for those high surge currents like 
starting the engine. But 
    it won't tolerate being deeply discharged at 
all. How old, what 
    condition, and what charge state was that battery? 
How do you 
    know?

Deep cycle batteries have traded the high surge current 
    capability for 
the 'deep discharge cycle' capability. They have a higher 
    internal 
resistance (which gets higher as the battery discharges). You 
    can expect 
a lower terminal voltage with a higher current draw, 
    especially with 
high surge currents. What was the age, condition, and 
    charge state of 
that battery when you tested it? How do you 
    know?

The 'how do you know' questions have their answers in 
    measurements of 
the specific gravity of the electrolyte and load tests 
    to compare them 
to manufacturer's specifications. Sulphated and 
    contaminated plates will 
reduce the energy available. So will *any* 
    corrosion in the terminals 
(between the posts and 
    connector).

Good luck with your project. I hope the solution to your 
    problems is 
resolved by starting the 
    engine.

73,

Bill



On 07/18/2015 08:28 PM, J 
    Mcvey via ARC5 wrote:
> I was hoping that I could run the dual rx/tx 
    setup off of my  jeep battery, but it seems it needs a stiffer deep 
    cycle type to keep up with the load in transmit. The jeep batter sagged 
    badly and for that matter so did the deep cycle battery (11v under full 
    load), but it was sufficient to keep things working.
> I think i'm 
    missing something about the nature of dynamotors and batteries ...
> 
    With the two transmitter filaments ( 4X 1625) @ 2a and the rx pulling about 
    2.5a, that's a constant 4.5a, add the dyno in stanby which bring the the 
    total cw break-in receive mode 7.5a.
> The dyno says 9a @ 12V 
    continuous duty for 440v @ 200 ma .That should be a max of 16.5a a key down. 
    So how can 16.5 amps draw a 130AH battery down to 11v from it's fully 
    charged resting voltage of 12.6v ? ( it recovers on key up)
> When I 
    was using a SMPS, it sounded good, now I've got some chirp due to power 
    droop.What say you experts?
> BTW, I was doing this in "original spec" 
    using a very short wire antenna of about 35 feet on 80 meters in NVIS 
    config. Loads right up at about 50% inductance with coupling also about 50%. 
    I like to stick a NE-2 ( leads shorted together) in the antenna clip on the 
    bc-442 to see how bright I can make it glow. It tracks well with antenna 
    current.
>



------------------------------

Message: 
    4
Date: Sun, 19 Jul 2015 09:17:12 -0400 (EDT)
From: Mike Morrow 
    <kk5f at earthlink.net>
To: arc5 at mailman.qth.net
Subject: [ARC5] 
    4010 kHz in 8th Naval District 
    MARS...1967
Message-ID:
        
    <6519930.1437311833216.JavaMail.root at elwamui-lapwing.atl.sa.earthlink.net>
        
    
Content-Type: text/plain; charset=UTF-8

Robert 
    wrote:

>Before I went to Vietnam in 1967, I had a 4-transmitter 
    8-receiver 
>installed in an International Scout 80 and could reliably 
    work into central and 
>western Oklahoma on 4010 KC from up the hill 
    near my parents home in north 
>central Louisiana.  The Scout had 
    a 14/28 VDC system installed, though, with a 
>second 14 V generator 
    piggy-backed on the first.  The radios were all box 
    
>stock.  Antenna was a commercial center-loaded whip but I can't 
    recall the 
>brand name.

Robert...now that's an amazing array 
    of command set gear.  I'd love to know a lot more details.  Did 
    you use the original racks and modulator and control boxes, and was it all 
    AN/ARC-5 or all SCR-274-N?  You must have procured most or all of the 
    gear on your own dime...for although the MARS equipment issue program wss 
    going strong then, the USN/USMC MARS didn't have a lot of command set gear 
    in the mid-1960s.  Plus...unlike the Army and USAF MARS, equipment 
    accountability was maintained by the USN.  It wasn't dropped on my 
    issued AN/SRR-13A and AN/ARR-15 until the mid-1970s.

You must have 
    used CW on 4010 kHz since USN MARS normally used LSB there.  After 1967 
    I spent many hours each week on 4010 kHz in Arkansas during my late high 
    school years as N0LTD.  I also spent a lot of time on the district 
    frequency of 7375 kHz on CW and LSB nets.  I'll bet one of your 
    transmitters was on 7375 kHz...do you remember station NAV8?  What was 
    your call?

Your command set receivers must have been a bit of 
    challenge for use on these LSB frequencies.  In the late 1960s, in 
    Arkansas only Army MARS still had an AM net, a little below 3500 
    kHz.

My principal use of command set gear back then was copying 
    maritime Morse between 400 and 510 kHz on a BC-453-B (which I still 
    have).  I'm sure I'm not the only one here who would enjoy reading more 
    details of your command set mega-installation and its use on MARS and 
    80/40m.

Mike / 
    KK5F


------------------------------

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