[1000mp] Adjusting the MP's RF output/speech processor settings

Ronald Walters [email protected]
Tue, 29 Oct 2002 04:51:42 -0500


Mike,

You need to do a mod to the rig, simple in fact.  Here's the solution: See
attached. Solved the problem at this end, now the power adjustment is very
smooth without spikes. Newer rigs from around 97/98 and on do not need this
mod.

73's
Ron W4LDE


----- Original Message -----
From: "Mike Gilmer, N2MG" <[email protected]>
To: "1000mp List" <[email protected]>
Sent: Monday, October 28, 2002 15:16
Subject: [1000mp] Adjusting the MP's RF output/speech processor settings


> I have a used, but new-to-me, 1000MP.  This weekend, for the first time
> since I've owned it, I seriously used the MP on phone with an amplifier
> (in CQWW).  I found the MP a difficult beast to tame when using its
> speech processor - it seemed very hard to adjust the MP's power output
> level such that the amp's grid protection circuitry would be happy.  I
> either had a scant 800W out with very reasonable grid current or, after
> tweaking the rf output a touch (just a few degrees of rotation - VERY
> hard to do), I was overdriving the amp to the point that the protection
> would trip.  On CW or with a TS-940 I experience no such problem.  I
> read the manual, but it did not help - perhaps I misread it, but it
> actually seemed to mistate somewhat the relationship of the
> mic/processor/RFout controls.
>
> Any ideas - or is this just another way of indicating that CW is the
> better mode? ;-)
>
> 73 Mike N2MG
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From: Lynn D. Osterbur <[email protected]>
To: [email protected] <[email protected]>
Subject: [[email protected]: [Yaesu] FT-1000MP RF Power Mod -- =
Do-it-yourself instructions]
Date: Saturday, October 25, 1997 11:53 PM



    =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D Begin forwarded =
message =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D

    From: [email protected] ("Robert A. Wilson ")
    To: [email protected]
    Subject: [Yaesu] FT-1000MP RF Power Mod -- Do-it-yourself =
instructions
    Date: Mon, 14 Apr

   =20
    The Rig:        	Yaesu FT-1000MP (new units may not have this =
problem)
   =20
    The Problem:   	When the RF speech processor is activated, =
adjustment of the
                    	the "RF PWR" control becomes very critical -- =
output power can
                    	jump from 40 watts to 100 watts when the control is =
rotated
                    	only a few degrees.
   =20
    The Solution:   	Add a jumper wire and cut a trace (detailed =
instructions below)
   =20
    Disclaimer:     	I am not a Yaesu service technician.  The =
modification
             		described below was shown to me at the 1997 Fresno DX
                   	Convention by "Winston" of Yaesu service, but NO ONE =
AT
                   	YAESU HAS REVIEWED THESE INSTRUCTIONS.
   =20
                    	If you mess up your radio attempting to install =
this
                    	modification yourself, do not blame me or anyone at =
Yaesu.
                    	All responsibility lies solely with you.  If in =
doubt, send your rig to
                    	Yaesu.
   =20
    The good news: 	I installed this mod on two FT-1000MPs, and it =
worked fine.
                        I have not noticed any unwanted side-effects.
   =20
    What you need:=20
 	        1. Good eyesight
                2. Steady hands
                3. A small soldering iron, and experience using it
                4. About 6 inches (15 cm) of No. 24 or 26 AWG insulated =
wire
                5. Metal tweezers or forceps
                6. A small knife with a sharp tip for cutting one trace
   =20
    If you do not have ALL of the above, you should not proceed any =
further.
   =20
    The wire size is critical.  Anything larger will not fit into the =
tiny holes
    in the circuit board.  Radio Shack stocks only ONE kind of wire this =
small:
    Cat. No. 278-857, 2-conductor "Rainbow Wire."  Only one conductor is =
used; I
    unzipped the tiny "zip cord" to get the length I needed.  If you =
have No. 26
    insulated wire around, use it instead.
   =20
    Detailed Instructions Follow (print with fixed-pitch font, such as =
Courier)
   =20
    1. Remove top cover
   =20
    2. Remove bottom cover
   =20
    3. Orient the radio so that unit is upside down (bottom side up), =
and
       the rear of the radio is nearest to you.  The circuit board that =
will
       be modified is the "AF Unit," which is in the lower left corner.
       It has a shiny shielded metal box in the middle.
   =20
                  FT-1000MP
                 Bottom View
   =20
                    Front
       =
+=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
=3D=3D=3D=3D=3D=3D=3D+
       |                               |
       |                               |
       |                               |
       |                               |
       |                               |
       |                               |
       | _________                     |
       ||   AF    |                    |
       ||  Unit   |                    |
       ||_________|                    |
       =
+=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
=3D=3D=3D=3D=3D=3D=3D+
                     Rear
   =20
   =20
    4. Locate diode D3023 in the lower left corner of the AF Unit, about
       1 inch (2.5 cm) from the left and 1 inch from the rear.  Just =
below it
       (nearer to the rear) is a small trace that runs right to left, =
terminating
       in a small solder "island."  The trace is completely surrounded =
by a wide
       metal trace.  The island has a small "through-hole" in the center =
that is
       filled with solder, but has no visible components.  The island is =
completely
       "in the clear."  Do not confuse this with the island immediately =
UNDERNEATH
       D3023.
   =20
   =20
              AF Unit (lower left corner)
   =20
       |
       |
       |                D3023
       |                 -=3D=3D-
       |        wide metal
       |          area        |
       |                      |
       |       /--------------/
       |      ( ()=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D <--- Narrow trace =
terminating in solder island
       |       \--------------\     Jumper will be soldered to this =
island and
       |                      |     trace will be cut
       |        wide metal    |
       |          area
       |
       |_____________________________
   =20
   =20
    5. Locate trim-pot (variable resistor) VR3011, labeled "AM", near =
the top
       left center of the AF Unit.  It is white, square, and clearly =
labeled,
       and "in the clear"
   =20
   =20
              AF Unit (top left center)
        ______________________________________
       |
       |                        VR3011
       |                       +----+
       |                       |    |
       |                       +----+ <--- jumper will be soldered to =
this leg
       |                          AM
       |
       |
       |
       |
   =20
    6. Cut a length of No. 24 or No. 26 insulated wire long enough to =
reach from
       the solder island near D3023 to the lower right corner of VR3011. =
 Strip
       3/16 inch (5 mm) of insulation from each end.
   =20
    7. Important:  Tin both ends with solder.  You just want a thin coat =
-- no
       "blobs"
   =20
    8. This is the hardest step.  If you can get through this, the rest =
is easy.
   =20
       Point the tip of the wire into the center of the solder island =
using
       tweezers or forceps.   Heat the WIRE with a soldering iron until =
it melts
       the solder in the through-hole, then push the hot wire into the =
hole and let
       it cool.
   =20
       When soldering, be careful not to touch other wires with the =
soldering iron.
       Do not push too much bare wire into the hole, just enough to make =
a good
       connection to the through-hole.
   =20
       It may be helpful to pull back a little more insulation before =
soldering,
       then push the insulation back down after soldering.
   =20
       Make sure there are no solder blobs shorting to the surrounding =
traces.
   =20
    9. Tin the lower right leg of VR3011 with a little solder, then =
solder the
       other end of the jumper wire to this leg.  Do not use too much =
heat.
   =20
    10. Using the tip of a sharp knife, gently cut the small trace =
leading to the
        solder island as shown below.  You do not have to cut too deep, =
but
        be sure the cut is wide enough and that there are no shorts to =
surrounding
        traces:
   =20
              AF Unit (lower left corner)
   =20
       |
       |
       |                D3023
       |                 -=3D=3D-
       |        wide metal
       |          area        |
       |                      |
       |       /--------------/
       |      ( ()=3D=3D=3D=3D=3D\ \=3D=3D=3D=3D <--- Cut trace as shown
       |       \--------------\
       |                      |
       |      wide metal      |
       |          area
       |
       |_____________________________
   =20
    11. Re-install bottom cover and top cover
   =20
    12. Turn on the radio and verify that the RF PWR knob now controls =
output
        power smoothly, both with and without the speech processor =
active.
   =20
    Good luck everyone.
   =20
    73,
    Bob Wilson, N6TV
    [email protected]
   =20
    --
    FAQ on WWW:               http://www.primenet.com/~ke7gh/yaesu.html
    Submissions:              [email protected]
    Administrative requests:  [email protected]
    Problems:                 [email protected]
   =20
   =20


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